Announcement

Collapse
No announcement yet.

Rectifier Wiring Question

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    Rectifier Wiring Question

    OK, while inspecting my wiring, I noticed that the white/red wire coming off of the rectifier runs all the way into the headlight bucket and into the connector for the right handlebar switch. It doesn't connect to any part of the switch, it connects to a jumper that connects to the light green/white wire that runs all back to the left side cover area, then connects to the green/white wire that then runs all the way down to the alternator. This is also how it is depicted in the wiring diagram of the factory shop manual.
    Am I missing something here or am I looking at 15 feet of pointless wiring with the associated increases in resistance and heat? I'm quite tempted to simply plug the white/red wire directly into the green/white wire and bypass all of the other nonsense, but I'd like to get a learned opinion or 2 before I do something potentially harmful.
    Last edited by Guest; 07-20-2009, 11:24 PM. Reason: Re-wording for clarity

    #2
    Originally posted by RJ View Post
    I'm quite tempted to simply plug the white/red wire directly into the green/white wire and bypass all of the other nonsense, but I'd like to get a learned opinion or 2 before I do something potentially harmful.
    That's exactly what I did on my bike. I by passed 15 feet of pointless wiring.

    From reading the forum, it's a left over design from when the headlight could be switched off. I'm sure others that knows exactly what the deal is with the left over wire will chime in and give you specifics.

    Comment


      #3
      Apparently it is a left over and compatibility thing with some non US models. After freeing up the wires i used them to control my Coil Relay mod. You will recognize the color coding in the pdf.

      Technical Info posts that are deemed to be important or popular will be placed here for easier access. If you feel a post should be moved from the Technical Info forum to here then PM the Administrator with your request.

      Comment


        #4
        It may seem like 15 feet, but it' only more like 3 or so.

        The white/red wire does not actually make it all the way to the headlight bucket. It makes it to a 9-pin connector under the tank where it loops back through another pin and goes back down to the r/r. As others have mentioned, in previous versions of the bike that had a headlight switch, instead of a loop at the connector, the wires actually went to a second set of contacts at the headlight switch. That would open the third leg of the stator when the headlight was off, preventing the r/r from working so hard to handle the excess current. You will do yourself and your bike a favor by wiring the stator directly to the r/r and bypassing the extra length of wire.

        .
        sigpic
        mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
        hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
        #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
        #2 son: 1980 GS1000G
        Family Portrait
        Siblings and Spouses
        Mom's first ride
        Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
        (Click on my username in the upper-left corner for e-mail info.)

        Comment


          #5
          Mine goes into my Disco Bar.
          1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
          1985 GS1150ES stock with 85 Red E bodywork.

          Comment


            #6
            Yeah I figured somebody had probably addressed this issue but I couldn't seem to find the right word to plug into the Search feature. Nice write-up on the relay mod BTW Pos.
            Last edited by Guest; 07-21-2009, 09:16 AM. Reason: Incorrect spelling

            Comment

            Working...
            X