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    #61
    Originally posted by chef1366 View Post
    What about a good old cheapo needle type torque wrench Keith??
    Yup. The older and cheaper it is the more accurate it is.
    Run over 'em with your truck. Use 'em as a breaker bar. They last forever.
    And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
    Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!

    Comment


      #62
      Originally posted by 49er View Post
      The keys are: lube the treads, Use a recently calibrated torque wrench, increase the torque figure gradually ( someone said Ray does 10 ft lbs increments, I do too but reduce to 5 closer to the recommended torque setting)
      I've never used or heard of this method of increasing the torque gradually. Excuse me if I don't understand but do you mean if the final torque is 30, you first set the wrench to 10 and torque, then 20 and torque, then 25 and torque...and finally set to 30 and torque? This makes the tool operate more accurately?
      And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
      Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!

      Comment


        #63
        Originally posted by KEITH KRAUSE View Post
        I've never used or heard of this method of increasing the torque gradually. Excuse me if I don't understand but do you mean if the final torque is 30, you first set the wrench to 10 and torque, then 20 and torque, then 25 and torque...and finally set to 30 and torque? This makes the tool operate more accurately?
        Tightening in stages is common practice for cylinder heads. Suzuki doesn't mention this is the service manual though (for the GS1000 anyway).
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          #64
          This thread is exactly why I was afraid of getting into replacing my gaskets so hard to get one answer for things like this. I also didnt want to pay $1000 for engine work on a $400 ride. Anyways I will check my shims in the spring and retorque my head gasket and see how it settled with about 1k miles put on since I did the gaskets.

          Comment


            #65
            Originally posted by Skateguy50 View Post
            This thread is exactly why I was afraid of getting into replacing my gaskets so hard to get one answer for things like this. I also didnt want to pay $1000 for engine work on a $400 ride. Anyways I will check my shims in the spring and retorque my head gasket and see how it settled with about 1k miles put on since I did the gaskets.
            Ha, I'm about the put $3000 to $4000 dollars in a bike I bought for $400, but then I'm not too bright.

            Comment


              #66
              Originally posted by Skateguy50 View Post
              This thread is exactly why I was afraid of getting into replacing my gaskets so hard to get one answer for things like this. I also didnt want to pay $1000 for engine work on a $400 ride. Anyways I will check my shims in the spring and retorque my head gasket and see how it settled with about 1k miles put on since I did the gaskets.
              One could wonder about how hard it is to get it wrong with people doing it so many different ways. At least on these engines, anyway.
              Dogma
              --
              O LORD, be gracious to me; heal me, for I have sinned against you! - David

              Skeptical scrutiny is the means, in both science and religion, by which deep insights can be winnowed from deep nonsense. - Carl Sagan

              --
              '80 GS850 GLT
              '80 GS1000 GT
              '01 ZRX1200R

              How to get a "What's New" feed without the Vortex, and without permanently quitting the Vortex

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                #67
                well i read a lot like on this thread, then took that all with a grain of salt and tried to do what the book said to do and use the other info as reference when I didnt get what the book said exactly.

                Good thing is I can always do the gaskets again if I messed up

                Comment


                  #68
                  Always thought that white was the absence of color and black was all colors inclusive.
                  To throw a twist into all of this discussion, back in my younger days I worked on a big name Top Fuel Dragster team. We would torque rod bolts to a set value, then measured fastener stretch to determine when to replace the fastener as predictive maintenance. Fatigue was the enemy of horsepower. Equal clamping force is the goal and anything that prevents equal clamping needed to be eliminated. Spectacular explosions are the result of failure at that level of competition

                  Comment


                    #69
                    Originally posted by madjack57754 View Post
                    Always thought that white was the absence of color and black was all colors inclusive.
                    To throw a twist into all of this discussion, back in my younger days I worked on a big name Top Fuel Dragster team. We would torque rod bolts to a set value, then measured fastener stretch to determine when to replace the fastener as predictive maintenance. Fatigue was the enemy of horsepower. Equal clamping force is the goal and anything that prevents equal clamping needed to be eliminated. Spectacular explosions are the result of failure at that level of competition
                    like this you mean, 6 rods 7 pistons, a crank, head and block. gone in 1 second



                    1978 GS1085.

                    Just remember, an opinion without 3.14 is just an onion!

                    Comment


                      #70
                      Originally posted by madjack57754 View Post
                      Always thought that white was the absence of color and black was all colors inclusive.
                      Close but 180 out. All colors mix to form white light. Black is the absence of light. That is why there are all these threads of concern with Black motors absorbing all the white light energy and getting hotter. (like a black item in the sun). Or a Black hole s something that pulls all the light toward it not letting you "see it"


                      Originally posted by madjack57754 View Post
                      To throw a twist into all of this discussion, back in my younger days I worked on a big name Top Fuel Dragster team. We would torque rod bolts to a set value, then measured fastener stretch to determine when to replace the fastener as predictive maintenance. Fatigue was the enemy of horsepower. Equal clamping force is the goal and anything that prevents equal clamping needed to be eliminated. Spectacular explosions are the result of failure at that level of competition
                      I spoke to one of the guys at work about proper torquing and he mentioned how bolts are torqued on aircraft. The bolt is stretched to a prescribed tension, and then screwed into the thread until it just touched the surface and was then let go. In that was they were able to precisely control the bolt tension without much regard for the friction which can throw off the measurement no matter how good your wrench is.

                      He also mentioned that Mecedes had a procedure which was similar in that it prescribed tightening until the bolt was just against the surface and then tightening a prescribed rotation. These techniques tend to work better with more stretchy bolts (either thinner or longer) so that a 50 ft-lbs toque relates to going from 0 to 90 deg or rotation on a bolt that was just at the finger tight condition. This required special bolts with known stretch to tension characteristics.

                      For the Newbie, most of this discussion can be ignored for a stock bike if you just follow the torquing sequence in the manual and do it is a 2-3 steps. Back off on the retorque and try to be consistent.

                      Comment


                        #71
                        Originally posted by posplayr View Post
                        Close but 180 out. All colors mix to form white light. Black is the absence of light. That is why there are all these threads of concern with Black motors absorbing all the white light energy and getting hotter. (like a black item in the sun). Or a Black hole s something that pulls all the light toward it not letting you "see it"




                        I spoke to one of the guys at work about proper torquing and he mentioned how bolts are torqued on aircraft. The bolt is stretched to a prescribed tension, and then screwed into the thread until it just touched the surface and was then let go. In that was they were able to precisely control the bolt tension without much regard for the friction which can throw off the measurement no matter how good your wrench is.

                        He also mentioned that Mecedes had a procedure which was similar in that it prescribed tightening until the bolt was just against the surface and then tightening a prescribed rotation. These techniques tend to work better with more stretchy bolts (either thinner or longer) so that a 50 ft-lbs toque relates to going from 0 to 90 deg or rotation on a bolt that was just at the finger tight condition. This required special bolts with known stretch to tension characteristics.

                        For the Newbie, most of this discussion can be ignored for a stock bike if you just follow the torquing sequence in the manual and do it is a 2-3 steps. Back off on the retorque and try to be consistent.
                        How does Cometic advise?
                        1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                        1985 GS1150ES stock with 85 Red E bodywork.

                        Comment


                          #72
                          Originally posted by chef1366 View Post
                          How does Cometic advise?
                          Need plenty of eye shadow and lipstick so that it remains very "pretty".

                          You know we gotta keep our pigs "pretty"

                          Comment


                            #73
                            Originally posted by KEITH KRAUSE View Post
                            I've never used or heard of this method of increasing the torque gradually. Excuse me if I don't understand but do you mean if the final torque is 30, you first set the wrench to 10 and torque, then 20 and torque, then 25 and torque...and finally set to 30 and torque? This makes the tool operate more accurately?
                            Keith, the reason you go up in gradual increments is to avoid crushing the gasket unevenly. This is probably more important to avoid doing when using composite gaskets with steel rings around the bores. Also, if you torque the center studs straight up to 30ft lbs, you are stressing the head, forcing it to bend slightly.

                            Its not just recommended for cylinder heads. This system is used when tightening up flanges up on steam pipes and many other engineering applications.

                            Marking the nut with a felt pen and rotating it a set distance (ie 3/4 turn after lightly seated) is only recommended on joints with good surface integrity and metal gaskets. IMO, it is ideal on applications where torque requirement figures are 100 ft lbs and above.
                            :) The road to hell is paved with good intentions......................................

                            GS 850GN JE 894 10.5-1 pistons, Barnett Clutch, C-W 4-1, B-B MPD Ignition, Progressive suspension, Sport Demons. Sold
                            GS 850GT JE 1023 11-1 pistons. Sold
                            GS1150ES3 stock, V&H 4-1. Sold
                            GS1100GD, future resto project. Sold

                            http://i155.photobucket.com/albums/s...s/P1000001.jpg
                            http://i155.photobucket.com/albums/s...s/P1000581.jpg

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                              #74
                              cometic do not advise re torquing. they say it is not necessary
                              1978 GS1085.

                              Just remember, an opinion without 3.14 is just an onion!

                              Comment


                                #75
                                Originally posted by Agemax View Post
                                cometic do not advise re torquing. they say it is not necessary
                                Do you agree?
                                If it already leaks like a sieve on the first tourque what's next?
                                1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                                1985 GS1150ES stock with 85 Red E bodywork.

                                Comment

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