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mixture screw blues

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    mixture screw blues

    I'm taking the carbs apart for re-build but cannot get the mix screw out of # 1. I've tried heat, pb blaster, paint thinner. I drilled through the center of the mix screw and removed the tip, o-ring, washer and spring, which remains fully compressed. There is a thin layer of the brass stuck in the housing and will not break free. It's in the carb dip now, to see if it helps. Anything else to try. Worst-case scenario, is it possbile to use a tap to remove the remaining brass?

    #2
    Yeah you could probably use a tap, IF YOU COULD FIND ONE.

    I have an extra #1 body, if you are interested.

    That is, as long as your #1 is the one under the clutch hand.
    (some people mistakenly number the cylinders from throttle hand side to clutch hand side, so it pays to be sure)

    .
    sigpic
    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
    Family Portrait
    Siblings and Spouses
    Mom's first ride
    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

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      #3
      yep, it's under the clutch. it's a bs 32. whatcha want for it?

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        #4
        how much brass you have left in there? just enough stuck in the threads? after the dip see if it is looser, try some heat with a small focused flame and use a fine pick like a dental pick and see if that will get it out.

        If you have more brass then that, try some heat and a left handed bit that isn't bigger then the threads.
        78 GS1000 Yosh replica racer project
        82 Kat 1000 Project
        05 CRF450x
        10 990 ADV-R The big dirt bike

        P.S I don't check PM to often, email me if you need me.

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          #5
          it's fairly thin. i can see the threads of the housing in some spots, but lost a thread or two toward the top on the body.

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            #6
            Originally posted by rideOn View Post
            yep, it's under the clutch. it's a bs 32. whatcha want for it?
            PM sent. and a few other characters to satisfy the minimum.
            sigpic
            mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
            hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
            #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
            #2 son: 1980 GS1000G
            Family Portrait
            Siblings and Spouses
            Mom's first ride
            Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
            (Click on my username in the upper-left corner for e-mail info.)

            Comment


              #7
              I'm sure that you've learned not to drill out these mixture screws. I cut the port leading to the top of the screw (only used to cap off) and cut a notch into the screw Using heat and a good screwdriver usually gets them out.
              1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
              1985 GS1150ES stock with 85 Red E bodywork.

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                #8
                Originally posted by chef1366 View Post
                I'm sure that you've learned not to drill out these mixture screws. I cut the port leading to the top of the screw (only used to cap off) and cut a notch into the screw Using heat and a good screwdriver usually gets them out.
                thanks for the tip. i will definitely hold onto this one. i sure hope i don't have to fight this problem again for a long time. i sure count on l'il blackie running much better when it's over. the previous owner must have fought this problem also, but gave up. the screw was stuck and the spring came out fully compressed. he must have felt the problem- just didn't wanna eff with it. that's ok, i'll take care of 'er.

                btw, it makes sense, i could've cut a groove from l to r with a mini grinder on my rotary tool that could have cut a good notch into the screw. the housing groove could be epoxied up to look factory. yepper, good idea, chef. sorry man, i'm unworthy. for anyonw wondering, if you have a mix screw with factory dimensions, you could cut a good 2mm groove into the top of the screw.
                Last edited by Guest; 12-21-2009, 06:01 PM.

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                  #9
                  It's a 4X0.7 tap. Should be easy to find

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