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Amazing gasket removal technique, with video.
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Skyboy8950
Amazing gasket removal technique, with video.
I have a 30 year old main gasket I can't get off. So in some of my research, I found this video. Take a look. Seems easy enough! Let me know if I should try this.
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BassCliff
Hi,
As long as it doesn't destroy the aluminum mating surfaces, that does look really easy.
Thank you for your indulgence,
BassCliff
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Oh snap!
Easy peasy.1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
1985 GS1150ES stock with 85 Red E bodywork.
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I like it.
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Skyboy8950
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wkmpt
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Sky
Go for it
GF is right up the street
He never says where you can get the 3M pad, but it's bound to be available locally1978 GS 1000 (since new)
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almarconi
Here is a place that has them
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I've used the fine blue (softest) surface conditioning discs many, many times with excellent results.
Looks like the bristle brush would last a lot longer and won't load up like the surface conditioning discs.
Gotta get me one a' them...
If you are careful to keep the brush moving and use it evenly, you won't remove enough aluminum to cause any problems with "flatness".
And I agree: stop using razor blades and gasket scrapers. They don't work very well in the first place, and you WILL inevitably gouge the snot out of the aluminum. (You'll F--- your S--- up, as he says in the video.)
If you're truly stuck with scraping, use a new (straight and no gouges) wood chisel at a very shallow angle. Razor blades just bend and gouge, and a chisel's edge is stiff enough to remain perfectly flat.
Lastly, don't forget that brushes and discs will send abrasive particles absolutely EVERYWHERE. You can only use them on completely disassembled parts, and you have to carefully wash the parts afterwards and brush and wash out all the internal passages to remove every last trace of abrasive. Cover up the other stuff in your garage, too.1983 GS850G, Cosmos Blue.
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Turtleface
Originally posted by bwringer View Post
Lastly, don't forget that brushes and discs will send abrasive particles absolutely EVERYWHERE. You can only use them on completely disassembled parts, and you have to carefully wash the parts afterwards and brush and wash out all the internal passages to remove every last trace of abrasive. Cover up the other stuff in your garage, too.
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Pearson showed me how to use the Ruloc wheels when I had my head work done. Too bad my compressor couldn't keep up. IIRC I used the green pad, and it just doesn't cut the aluminum on the head or cylinders. That bristle pad looks to be a little more effective, but I don't know what kind of gasket or goo was on that supercharger. Chemical gasket remover was worthless.
The base gasket surfaces are a different pain, because you can't really use something as big as a Ruloc wheel with the sleeves in the cylinders, or with the studs in the upper case. Razor blades are nothing but trouble, I learned that on the cam cover. I wound up using a stainless wire wheel in the Dremel. It will cut the aluminum if you don't keep it moving, but not measurably deep. Probably, the Dremel isn't powerful enough to do real damage this way. It's less risky than a razor, IMO, because the razor will gouge aluminum castings in a heartbeat. Deep, too. Keep the wheel moving, especially in a direction parallel to the wheel axis, and all will be well.
One caveat: the wire wheel will throw little wires as it comes apart. Not what you want in your cases. IIRC, I also tried a copper wire wheel, which stayed together much better. Maybe it was the other way around, with stainless lasting better. I can't remember. I do remember that one type lasted about 6x longer than the other. Do any experimenting on the bottom of the jugs, where wires flying around are less of a problem.Last edited by Dogma; 02-16-2010, 10:31 AM.Dogma
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Skyboy8950
Yea, I'll try it this weekend (pending I can find one), but if someone can beat me to it, post your results!
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