Transmission gurus...please check my dogs!!

[Baatfam]

OK...the bike was popping out of 2nd under power...
I've got the trans out and the 2nd gear dogs are worn, but it doesn't seem like it is enough to cause the problem...

What do you think? The left hand gear with the arrow is the suspect...
The other gear is from a used trans I picked up off eBay...it's better, but not a lot better.



Another pic



Right now I'm thinking of asking the guy who worked on my drag bike trans to re-cut the dogs for me...
It would be a lot cheaper than the $80 a new gear appears to cost.

[chef1366]

I'd send it off to be undercut. A mild one for street. I don't think they look too good. Either one.
You can buy new gears still. Pricey though.

[Nessism]

I know just enough about this subject to be dangerious but...how about having the ebay gear back cut? That original gear looks like scrap to me.

[rapidray]

Send the trans to Fast By Gast. Just tell them it is a street bike & you just want it undercut to keep it in gear. If you are NOT going to take it to the dragstrip, tell them that. Ray.

[Calvin Blackmore]

http://www.youtube.com/watch?v=2gFXvgSsAJc

these are being done for a kawasaki and have seemingly minimal wear on them

cool to watch though

[Nessism]

http://www.youtube.com/watch?v=2gFXvgSsAJc

these are being done for a kawasaki and have seemingly minimal wear on them

cool to watch though

Nice video and case in point how a simple job becomes a "project" due to unforeseen complications (such as how to hold that particular gear).

[TeamDar]

You are showing the dogs on 5th gear that engages the slots on 2nd gear. If you fix or replace 5th gear then you have to fix or replace the 2nd gear output(driven) gear also. It will have beat up slots to match those beat up dogs. Know what I mean? Dar

[makr]

http://www.youtube.com/watch?v=2gFXvgSsAJc

these are being done for a kawasaki and have seemingly minimal wear on them

cool to watch though

Blacksmiths in action. Yikes

[Baatfam]

Thanks for advice guys...unfortunately...I'm going to have to do this on the cheap...
Don't have any cash to send things in or buy new gears...

I'll update when I'm done.

BTW...here is what really worn dogs look like....



That was out of the drag bike back in '07...

[chef1366]

Blacksmiths in action. Yikes

What is this, the Old West?

Thanks for advice guys...unfortunately...I'm going to have to do this on the cheap...
Don't have any cash to send things in or buy new gears...

I'll update when I'm done.

BTW...here is what really worn dogs look like....



That was out of the drag bike back in '07...

Jeebus Bob
What did that sound like?

[blowerbike]

i get 100 bucks(GS resources price) for both complete shafts/ plus shipping...
i have 8-10 or so on the shelf.

[chef1366]

i get 100 bucks(GS resources price) for both complete shafts/ plus shipping...
i have 8-10 or so on the shelf.

So you charge seventy-five to the track guys?

[blowerbike]

So you charge seventy-five to the track guys?

do you mean 175 bucks ?????

seriously.......
i wonder how much it would cost to buy every part to make a complete transmission if ordered from suzuki....
a grand maybe 1500 hundred

[chef1366]

do you mean 175 bucks ?????

seriously.......
i wonder how much it would cost to buy every part to make a complete transmission if ordered from suzuki....
a grand maybe 1500 hundred

I was just looking at new shifting forks (three total) and that was a buck-fifty alone.
My transmission looks perfect but I had a little trouble speed shifting under extreme load. Can't visually see a problem but my guess would be the forks.

[blowerbike]

I was just looking at new shifting forks (three total) and that was a buck-fifty alone.
My transmission looks perfect but I had a little trouble speed shifting under extreme load. Can't visually see a problem but my guess would be the forks.

lol@ extreme load...
how much do you weigh bill????
hahahaa