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    Self sufficient tool list

    Have I missed anything? I can't remember the size of the tappet wrench. I may post my list of spare parts at a later date. :roll:

    I actually carry this stuff around when I out of town, the tool roll is 4" in diameter and 1 foot wide so it is quite managable. I'll be using a 4" abs pipe to hold the stuff this summer so that the tools can stay with the bike where they belong.


    Tool List, GS400EZ, total weight with tool roll approximately 11 pounds,
    without chemicals
    Only carried on long trips, school is within pushing or walking distance?

    Regular Sockets
    5/16?
    9 mm
    10 mm
    11 mm (7/16?)
    12 mm
    13 mm (1/2?)
    17 mm
    3/8? drive to ?? drive adapter
    3" x 1/4" extension

    Deep Sockets
    10 mm
    13 mm
    14 mm
    15 mm
    18 mm

    Box End Wrenches
    100 mm adjustable
    300 mm adjustable, used as hammer when 1? hex shaft to welded to big end
    10 mm
    11 mm
    12 mm
    13 mm
    14 mm
    15 mm
    10 in 1 bicycle wrench, 6  15 mm
    15/16?

    Miscellaneous
    Scissors
    Needle Nose Vice Grips
    Motion Pro chain breaker
    Razor Knife
    Folding Knife
    Bicycle Tire lever for rubbing tube patches
    240 mm tire lever
    400 mm tire lever
    Flashlight
    Tire valve tool, industrial size end cut off
    Spark plug gap tool
    4 used spark plugs
    Tube patches, 10
    Sand paper, fine and medium
    Plastic Vernier Calliper
    Linesman Pliers
    Side cutters
    Brass wire brush
    Hex drive screw driver
    Screw driver bits
    Pens
    Pencils
    Lighter
    ?? ratchet
    3/8? rathet
    Three sided file
    Tire pressure gauge
    Feeler gauges, modified
    Test light
    Key chain measuring tape
    Handle Bar Hex Key
    Fork Tube Hex Key
    Rag

    Chemicals stored separately:
    Hand Cleaner
    Grease in film canister
    Rubber cement
    Blue Loctite
    Bearing lock, Loctite
    Liquid Solder
    Epoxy
    Blue RTV
    Small WD40
    Waterproof Matches
    Lighter
    Shrink Wrap
    Marker
    Lip Balm

    #2
    Drift
    Small Torque wrench or a known spring
    Snap ring pliers
    magnet on a stick
    bicycle pump

    Comment


      #3
      Leatherman

      AAA Card

      Visa Card

      :roll:

      OK maybe a flashlight some fix-a-flat and some duct tape

      Comment


        #4
        AAA card? It's a bike, somebody will offer me a ride. Last week a guy pulled up along side me while I was waiting at a light and he offered to put the bike in his truck and drive me wherever I needed to go! 8O I should have taken him up on the offer though, I got tailed by a cop later that night and had to wait for him to leave a parking lot before I could as he was watching me...

        The tape is a great idea though, how could I forget that?

        Steve

        Comment


          #5
          Are you planning to rebuild your bike at the side of the road???????? Just remember It's a Suzuki not a British bike. Unless I am going more than 250 miles from home the tool box stays in the shop

          Comment


            #6
            Lynn: It's a big list but it packs away quite well and it's all stuff I've owned for a long time. Yep, I can rebuild my bike on the side of the road and I carry the parts to back myself up. The only thing that has stopped me dead in my tracks was a burnt out ignitor and I spent 3 and a half months living in hotels this summer (driving a truck for work but I had room to bring my bike).

            This time I'm going to ride it to Panama (as long as I don't have a financial disaster this winter) so I'll be on the road for atleast three months. Maybe I will post my parts list after all, it's quite amusing. Tires, chains, sprockets, cables, levers, and it goes on and on... I've talked to a lot of people who go on long trips in the 3rd world and it's quite common to have a major failure with no chance of help. hehe, the last one I read about was a guy on KTM with a broken cam shaft. When will those KTM riders learn.

            Steve

            Comment


              #7
              A 3 month tour in 3rd world countries, better explaines your tool selection

              Comment


                #8
                Yes even the vernier caliper makes sense in that light. I keep a bunch of tools in a pouch on my forks, I'd normally never think of leaving home using 20+ year old machinery without tools, but I haven't needed them yet. I'm sure I will at some point, but I'm used to carrying tools and using them regularly. The GS is quite a machine.

                Comment


                  #9
                  Hotblack: Yeah, they are quite the machines. It's amazing how much stuff I broke on my 400 while it got "used" to my riding style. I'd be taking my 1100 on the trip but I know it will fall apart on me during the first 1000 km despite appearing to be in very good shape.

                  Steve

                  Comment


                    #10
                    Steve, I usually carry the following items not on your list:

                    - small assortment of metric bolts, nuts and washers in various sizes
                    - spare link for drive chain
                    - roll PVC electrical tape
                    - a few plastic zip ties of various sizes
                    - couple of lengths of electrical wire (different gauges) and connectors

                    Also, did you list fuses, spare bulbs?

                    BTW, I guess a cell phone is one of the most useful emergency items, although I confess to not carrying one on the motorcycle.

                    Simon

                    Comment


                      #11
                      Simon: yep, I've got all of that except the spare wire which is a good idea. I've began to make it a point to buy chains 10 links longer than necessary so that I have a spare piece too. Chains tend to get run over when they fall off.

                      Oh yeah, how are you doing? You look to be in pretty rough shape by the looks of your avitar. :roll:

                      Steve

                      Comment


                        #12
                        Originally posted by srivett
                        Oh yeah, how are you doing? You look to be in pretty rough shape by the looks of your avitar. :roll:

                        Steve
                        You should see Hap, John and Brady.......good grief, they're ugly!

                        Simon

                        Comment


                          #13
                          Riding to Panama.... 8O ... I would also bring a small compass, whistle and mirror (camping supply stores usually have a small inexpensive combination device). Also a good swiss army knife might help consolodate your tool list a bit (and you can get one with a cork screw)

                          Comment


                            #14
                            A few yds of stainless safety wire might come in handy.

                            Comment


                              #15
                              Hi Steve,
                              I admire you for attempting the trip,
                              If I was 20 yrs. younger, I'd go with you.
                              If you don't have an Electrex stator and rectifier
                              on your 1100, I would suggest a good voltmeter.
                              I know they take up space, but taking one could help you diagnose
                              a stator or rectifier problem. A test light won't do the trick.

                              I don't know your religious background, but I would include
                              at least a small New Testament and/or some other spiritual
                              reading. (I'm Catholic, so I would include some holy water
                              and a crucifix too!)
                              Spiritual tools can be even more beneficial than physical ones.

                              Gods Peace and blessings on your journey.

                              Mo

                              Comment

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