Made some new VM26 fuel transfer tubes

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  • sschering
    • Dec 2025

    #1

    Made some new VM26 fuel transfer tubes

    I got the lathe working today so I made a few parts for the GS.

    They are new fuel transfer tubes for the VM26 carbs.. The old rubber hat seals were shot and they dont make em anymore so I made some O-ring type tubes..
    For the T fitting I just made aluminum hats to replace the rubber seals.. I'll epoxy them in place..
  • bwringer
    Forum LongTimer
    Bard Award Winner
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    • Oct 2003
    • 17063
    • Indianapolis

    #2
    OOOOoooooooOOOOOOOOOOOOOOooooohhhhhhhhhh!

    Purty!
    1983 GS850G, Cosmos Blue.
    2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
    2015 Yamaha FJ-09, Magma Red Power Corrupts...
    Eat more venison.

    Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

    Celeriter equita, converteque saepe.

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    • crash-harris

      #3
      Nice work.

      Comment

      • gsgeezer

        #4
        Beautiful they look great

        Comment

        • justintime_3

          #5
          Just did that myself the other day for the tranfer tubes but dont have the T. Looks great man

          Comment

          • Nessism
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            Super Site Supporter
            • Mar 2006
            • 35762
            • Torrance, CA

            #6
            Great work on those parts.

            I used to have a South Bend 9" but sold it before moving across the country. It was pretty sloppy but dang I miss that thing. A machinist friend help make the T shown below (for a 550); he turned the main body and I brazed in the barbed fitting. Works like a charm. There is some place selling these parts on ebay but they want quite a bit of money for them. Best to make your own!

            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment

            • sschering

              #7
              I was going to make the whole T and braze in a fitting like yours but I wasn't able to find any brass bar stock over the weekend..

              I found some 1/2" aluminum bar and went with this plan..

              How wide and deep did you make your O ring groves?
              I need to go back and cut them a little deeper and wider.

              The fitting are .429" OD. Just about .004" under the 11mm (o.0433") bores in
              the carb body.

              I wish I could say I did a great job on my first try but there are 3 more pieces I totally jacked up before I figured what I should be doing hehe.

              My Lathe is not exactly your typical lathe..
              The slide rest and tail stock are Elgen but my grandfather made the rest..
              Bed headstock and all..

              Comment

              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35762
                • Torrance, CA

                #8
                Originally posted by sschering
                I was going to make the whole T and braze in a fitting like yours but I wasn't able to find any brass bar stock over the weekend..

                I found some 1/2" aluminum bar and went with this plan..

                How wide and deep did you make your O ring groves?
                I need to go back and cut them a little deeper and wider.

                The fitting are .429" OD. Just about .004" under the 11mm (o.0433") bores in
                the carb body.

                I wish I could say I did a great job on my first try but there are 3 more pieces I totally jacked up before I figured what I should be doing hehe.

                My Lathe is not exactly your typical lathe..
                The slide rest and tail stock are Elgen but my grandfather made the rest..
                Bed headstock and all..
                I can't remember how deep the O-ring grooves are but you need the diameter inside the groove to be about 1mm larger than the O-ring ID. My machinist buddy is a perfectionist and made the grooves rounded on the bottom although I don't think this is necessary.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • sschering

                  #9
                  I found a nice page on O-ring groove design..

                  Comment

                  • 850 Combat
                    Forum Guru
                    Past Site Supporter
                    • Sep 2006
                    • 6018
                    • Spokane, WA, and Hampden, ME

                    #10
                    Nice! I admire your ability

                    Two years ago I had to replace the fuel tees on a GS850...

                    Insanely expensive!
                    sigpic Too old, too many bikes, too many cars, too many things

                    Comment

                    • trippivot
                      Forum Sage
                      Past Site Supporter
                      • Aug 2006
                      • 2815
                      • Des Moines , IA

                      #11
                      excellent

                      very nice work I must give you 2 thumbs up. might be a fortune in selling those parts.
                      SUZUKI , There is no substitute

                      Comment

                      • rapidray
                        Forum Guru
                        GSResource Superstar
                        • Oct 2006
                        • 8195
                        • So Cal

                        #12
                        Know how to make a fortune making & selling motorcycle parts? Start with TWO fortunes!!! Ray.

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                        • sschering

                          #13
                          Don't laugh. this is the lathe.. My Grandfather made it from a few elgin bits and the rest from scratch.


                          Comment

                          • sschering

                            #14
                            The final product installed..
                            Just for fun I turned the centers down a bit.
                            Can you believe some guy in Ebay is getting $40 for each piece? $120 for the set. crazy

                            Comment

                            • tejasmud

                              #15
                              If it works, it works. Cool machine.

                              What are the belts made of?

                              Bi-directional, multi speed. Nice and simple.

                              Good picture of some stock VMs.

                              Comment

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