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Top Clamp Conversion

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    Top Clamp Conversion

    Just thought I would show everybody what I am working on. I am swapping 88 GSXR wheels and front end over to my 82 GS1100.
    This is a model of how I will be doing the top clamp conversion. Wanted to do it like Posplyr did but I don't have acess to anybody who can weld aluminum. So this is my bolt on solution with Bandit risers. Almost built then I will attach pictures of the real thing.

    Cheers
    Paul

    #2
    Other side.

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      #3
      I made a plate to mount ignition & the original gauges on my 750. Similar.

      I used the old ignition bolt holes to fix it on. I ended up using the triple clamps but I was going to use a single bolt through set I have & just drill the top clamp as others have done (I bought a set, didn't use them & still have them if you are interested).




      Bolt on adjustable steering stops:



      Finished bike:



      I have another set of the brackets to fit the 6 pot BUSA/GSXR brakes to the 1100 RSU forks & a set of the rotors as well if you are interested (You just need to get Calipers, paid $50 for a set incl stainless lines & pads - that's what prompted designing the bracket!)

      1980 GS1000G - Sold
      1978 GS1000E - Finished!
      1980 GS550E - Fixed & given to a friend
      1983 GS750ES Special - Sold
      2009 KLR 650 - Sold - gone to TX!
      1982 GS1100G - Rebuilt and finished. - Sold
      2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

      www.parasiticsanalytics.com

      TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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        #4
        Here is what I have so far. Everything is machined, just finishing up the fitting. On the gauage brackets I cut off the back half of the 20 degree angle parallel to attach nuts. It was machined like this at first just for mock up.

        Cheers
        Paul

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          #5
          Here is the clamp mount.

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            #6
            Stop the presses.
            I had to make some changes, turns out I made my dimensions from a 750 top clamp. I have the 1100 clamp now so I will be revising the drawings. There is a little bit of a difference.

            Sorry about that.

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              #7
              Cool Paul,

              Nice mock up for the 750. Waiting for the 1100!
              83 GS1100ES rebuild:

              http://www.thegsresources.com/_forum...d.php?t=170032

              Budget GSXR Conversion:

              http://www.thegsresources.com/_forum...d.php?t=200563

              New to me bike: 2008 B-KING

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                #8
                Any update here?
                Looking forward to seeing how it came out..!

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                  #9
                  Sorry guys I haven't updated. Project was put on hold as I recently aqquired a 86 GS1150. Its the new sparkly toy so everything else is on the back burner.

                  Cheers
                  Paul

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