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1150 cams in a 1100

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    1150 cams in a 1100

    I just installed 1150 cams in my 83 1100. I put the 1100 gears on the 1150 cams because the 1150 gears did not have the index marks. So I installed and timed the gears as per the 1100 manual, twice. I am getting very little compression. Engine has new OEM rings with deglazed cylinders which are within new specs.

    The cam notches on the r/h side of the cams line up like the manual says?

    Am I missing something here? Should I have used the 1150 gears instead? It should make no difference as long as the notches line up and valves are adjusted as per spec, correct?

    I have aves done plenty of 8 valve engines and never had this problem, this is my first 16 valve engine.
    1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
    1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

    I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

    #2
    To get the best power, you really need to degree the cams. I would go 103/105 or 104/106 if it is a street motor. Just make sure you check piston to valve clearance but shouldn't really be an issue with cams that small.
    Ray.

    Comment


      #3
      Thanks for the reply Ray,

      Once I get her running, jetting and all that extra stuff, I plan on doing cam dial in. I actually have all the required tools to do the 1085 this spring. All I need for the 1100 is a TDC stop.

      Ray, my problem, or maybe not, is with the cams at the stock setting, as in the first post, I have very little compression when I turn the engine over by a wrench on the crank. I know the cylinders are tight because before I installed the cams I turned it by hand and there was strong compression, hard to turn in other words.

      so should I get lots of compression when turning by hand? I know on every other engine I have ever frigged with I do!
      1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
      1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

      I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

      Comment


        #4
        Dial the cams before you fire it. In my experience you will have to move things quite a bit to get to the figures Ray has recommended. Plus i suspect there is a major error in where the cams are now.....

        Comment


          #5
          Greg, I assumed I made an error when I first installed, so I took it all apart and redid it, with the same result! I know that's definition of insanity!

          I guess I will have another look, get the TDC stop and dial them in. I have 4-5 months before riding starts anyways. I probably am missing something stupid and simple, usually that's the way it is.

          Thanks
          1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
          1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

          I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

          Comment


            #6
            I am going to get the stock gears holes elongated. Roughly how many degrees should I have them milled?
            1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
            1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

            I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

            Comment


              #7
              Originally posted by Fjbj40 View Post
              I am going to get the stock gears holes elongated. Roughly how many degrees should I have them milled?
              Get a good round file and file the bolt holes about two times wider than original bolt holes. It should be enough for the 1150 cams.

              Comment


                #8
                Thanks! That I can do, I figured the gears were really hard and would be difficult to file so my buddy was going to mill them for me, now I don't have to bother him.

                cheers
                1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
                1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

                I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

                Comment


                  #9
                  take an old plug and knock the guts out of it and make a positive stop.

                  Comment


                    #10
                    Made a stop last night.

                    After TDC was found using the stop, the initial observation is that the timing plate mark was approximately 1/8" away from the "T" mark on the advancer unit. Gonna play with it again this weekend to confirm this observation.

                    For max power and probably efficiency I can see why this is the proper way to time the engine. Gonna slot cam gears and dial everything in during Xmas break.
                    1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
                    1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

                    I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

                    Comment


                      #11
                      Well I seated my rings degreeing in the cams

                      So my final numbers are 104.25 intake and 106.75 exhaust. Gonna try those and see how she performs.

                      I ended up with those numbers by intake opening 11.5 BTDC @ .050, closing 40 ATD @.050
                      Exhaust 5.5 BBDC @ .050, closing 39 ATD @.050

                      So 11.5+180+40=231.5/2=115.75-11.5=104.25 intake

                      5.5+180+39=224.5/2=112.25-5.5=106.75 exhaust

                      I found conflicting info so this was done at zero valve clearance.

                      so do these numbers look correct to those in know?

                      Thanks

                      edit, realized I effed up! Redoing ......again!

                      ended up with intake @ 105.25 and exhaust @ 107
                      in opens @ 10.5 BTDC, closes @ 41 ABDC
                      ex opens @ 39 BBDC, closes @ 5 ATDC
                      both measured @ .050"
                      Last edited by Fjbj40; 01-10-2016, 03:26 PM.
                      1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
                      1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

                      I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

                      Comment


                        #12
                        How do these numbers look in the edited post above?
                        Last edited by Fjbj40; 01-10-2016, 03:26 PM.
                        1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
                        1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

                        I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

                        Comment


                          #13
                          104.25/106.75 will be fine. Close enough for government work....
                          Only a dyno would notice a 1 degree change in either.

                          Comment


                            #14
                            Originally posted by GregT View Post
                            104.25/106.75 will be fine. Close enough for government work....
                            Only a dyno would notice a 1 degree change in either.
                            Thanks Greg, I actually ended up redoing and it and ended with 105.25 and 107.

                            This was my first time doing this type of thing. Going to do my 1085 the spring, try and wake her up a bit.

                            Cheers
                            Last edited by Fjbj40; 01-11-2016, 11:49 AM.
                            1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
                            1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

                            I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

                            Comment


                              #15
                              I found this helps slot if you are trying to precise.
                              Technical Info posts that are deemed to be important or popular will be placed here for easier access. If you feel a post should be moved from the Technical Info forum to here then PM the Administrator with your request.

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