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Oil Cooler Hose Routing. 1982 GS1100G Using Oil Pressure Plate for feed/return

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    Oil Cooler Hose Routing. 1982 GS1100G Using Oil Pressure Plate for feed/return

    Pic's of routing would be most appreciated. Thinkin' of going up between 1-2 and 2-4 carbs and making stand off like used on clutch cable. But if someone has a better routing , I got no commitment to this . Got a lockhart cooler that feeds off each side .
    Last edited by Guest; 07-31-2017, 08:33 PM.

    #2
    I had to mount my cooler (Lockhart) upside down (entry/exit on the bottom) due to it essentially hitting the header installed the other way. Even then, the chrome cover could not be used. That made routing the lines more difficult. I mounted it to the horn mounts. I just ran mine down and over the clutch cover on the right, and along the frame, and down the left side of the frame and then up the frame in front to connect. I'm not real fond of how the lines are routed, but I bought x-amount of it, and ended up running short. I want to go with steel braided lines later, so I'll fix it then.
    https://farm5.staticflickr.com/4442/...678005be58.jpg

    1982 GS1100 G converted by Motorcyclist magazine in 1986 to be a tribute to the Wes Cooley replica. 1982 Honda 900F. 1997 Yamaha VMax.
    Also owned: 1973 Kawasaki Z1 900, 1972 Honda 750 K, 1976 Yamaha XS 650, 1980 Kawasaki KZ 1000 MKII, 1978 Kawasaki SR 650. Current cage is a 2001 Mustang Bullitt in Dark Highland Green. Bought new in Sept. 2001.

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      #3
      Deuce your right , holding the cooler up looks like upside down or vertical on one side are my options. Going with rubber hoses (too much chaffing with s/s hose). Got some fiberglas spark plug sleeves will cover hoses as they pass between the carbs and close to the heads. Will post up a pic when I get it all sorted.oil feed lines.jpg

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        #4


        This is how my Yoshimura set up is routed.....its on a 1000, but would work the same on a 1100

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          #5
          GS850gl.jpgThis is exactly what im looking to do! except on my GS850gl. where can I get this oil cooler and hardware?

          1981 Suzuki GS850gl, Café Racer!

          Built, not Bought!

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            #6
            You won't have much luck finding one in the USA...
            I got mine from Japan at auctions yahoo.

            heres one for sale right now
            ヤフオク!は、誰でも簡単に売り買いが楽しめる、日本最大のネットオークションサイトです。圧倒的な商品数を誇るヤフオク!で、落札・出品してみませんか?補償制度もあります。

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              #7
              On the side here too.
              Marc
              https://www.thegsresources.com/_foru...ie_twisted.gif AIR COOLED MONSTERS NEVER DIE https://www.thegsresources.com/_foru...ie_twisted.gif
              1978 GS1000C X2
              1978 GS1000E X2
              1979 GS1000S
              1979 gs1000
              1983 gs400e

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                #8
                Originally posted by busa1300 View Post
                You won't have much luck finding one in the USA...
                I got mine from Japan at auctions yahoo.

                heres one for sale right now
                https://page.auctions.yahoo.co.jp/jp/auction/u153866612

                Converts to $390.00 USD. Shipping on top of that.
                While a lot of money it is cheaper than i thought.
                2@ \'78 GS1000

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                  #9
                  Thanks for the replies , I got a oil pressure sensor plate at the boneyard. Free! I brought pizza and a soda's... I got some s/s hose but kind of want to run the hoses hidden between the carbs and along the frames smaller tubes running under the tank line. So going with rubber hosing and fiberglass heat shielding(where I run it up between carb 3-4 and use a wire standoff like clutch cable has(grabbed one at same time as the plate. Will hide the hosing for a sleeker look. Going to play with reversing and flipping the horns so they angle up and putting the cooler bellow on same bolts. May block some flow on the cams. Will see and take pics as it develops.
                  Attached Files

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                    #10
                    Nice score at the boneyard.
                    Marc
                    https://www.thegsresources.com/_foru...ie_twisted.gif AIR COOLED MONSTERS NEVER DIE https://www.thegsresources.com/_foru...ie_twisted.gif
                    1978 GS1000C X2
                    1978 GS1000E X2
                    1979 GS1000S
                    1979 gs1000
                    1983 gs400e

                    Comment


                      #11
                      Originally posted by busa1300 View Post


                      This is how my Yoshimura set up is routed.....its on a 1000, but would work the same on a 1100
                      That's a way neater setup than mine. I may just re-route my hoses like that.
                      https://farm5.staticflickr.com/4442/...678005be58.jpg

                      1982 GS1100 G converted by Motorcyclist magazine in 1986 to be a tribute to the Wes Cooley replica. 1982 Honda 900F. 1997 Yamaha VMax.
                      Also owned: 1973 Kawasaki Z1 900, 1972 Honda 750 K, 1976 Yamaha XS 650, 1980 Kawasaki KZ 1000 MKII, 1978 Kawasaki SR 650. Current cage is a 2001 Mustang Bullitt in Dark Highland Green. Bought new in Sept. 2001.

                      Comment


                        #12
                        Hey Busa1300 how on earth were you able to make that purchase? I clicked on the link, its all Japanese! lol

                        1981 Suzuki GS850gl, Café Racer!

                        Built, not Bought!

                        Comment


                          #13
                          Earls cooler, Custom adapter and earls lines. Mega dollar. Only fits due to 18in wheel and GSX 550 ESD front guard 3.jpg
                          Last edited by Guest; 08-08-2017, 02:04 PM.

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                            #14
                            Right Hand side....... GS1000 14-01-2007 014.jpg

                            Comment


                              #15
                              You can pick up a nice Earl's cooler for about $100. Then you can make Earl's lines to match your prefered routing method. I put a cooler system from Earl's parts for my old 850, routing one hose around each side of the engine sort of like Sharpy did. This way the hoses are the shortest possible.

                              Using a set of 750 oil pump gears is a good idea when installing a cooler since they spin the pump faster and will help make up for the pumping losses from the extra plumbing.
                              Ed

                              To measure is to know.

                              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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