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GS650 Intake o-ring replacment.

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    GS650 Intake o-ring replacment.

    Has anyone tried replacing the o-ring with gasket material? Knowing the issues with the o-ring, and getting close to finishing up on the build, just thought about putting some gasket material in there and give it a whirl.

    #2
    Do yourself a favor and get boot rings from this guy...he's a member of this forum. There will be plenty of other stuff to fiddle with later!

    1981 gs650L

    "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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      #3
      Originally posted by tom203 View Post
      Do yourself a favor and get boot rings from this guy...he's a member of this forum. There will be plenty of other stuff to fiddle with later!

      http://cycleorings.com/
      That’s actually the last page I was read while researching before posting here. The article starts by talking about the o-ring issue(s) then ends with replacing the screws with bolts. Still not a fix on the o-ring.

      oh well, I may just give it a whirl. Have 2 sets of the o-rings and new allen head bolts in case the gasket don’t work. Not sure why they wouldn’t. Was hoping to hear form someone who tried it and it failed, and then why it failed.

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        #4
        Using a new viton o-ring is the fix...using new SS Allen bolts is frosting
        1981 gs650L

        "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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          #5
          Note that the O ring "problem" occurs every 10-15 years, and you'll see no need for an alternative
          1978 GS 1000 (since new)
          1979 GS 1000 (The Fridge, superbike replica project)
          1978 GS 1000 (parts)
          1981 GS 850 (anyone want a project?)
          1981 GPZ 550 (backroad screamer)
          1970 450 Mk IIID (THUMP!)
          2007 DRz 400S
          1999 ATK 490ES
          1994 DR 350SES

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            #6
            I have seen a few attempts to use gasket material, and none have lasted.
            '83 GS650G
            '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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