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    42 year old motorcycle

    So... you wanna own a 42 year old motorcycle?

    Here's what you can expect to find hiding underneath the good looks.

    In the process of rebuilding my front calipers today I noticed one of them was not even working. As I moved on to rebuilding the master cylinder I think I found the problem. The MC was filled with sludge!

    I'll be replacing the brake lines with a set of Spiegler stainless lines. I figured since the lines on the bike have "12/79" stamped on them it might be a good idea to replace them.

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    sigpic
    1980 GS750L

    #2
    Let's be positive Pete, when you get them straightened out this time, & then in 42 yrs. they need fix'in again, you won't even know it. Get er' done. What bike, pic shows an "L" model
    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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      #3
      1980 GS750L. I've had this since Oct '21. Went into it eyes wide open. No complaints. I knew their would be work.
      243238251_6321299957944210_5312513709514032048_n.jpg
      Last edited by Pete Wrigley; 04-02-2022, 06:06 PM.

      sigpic
      1980 GS750L

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        #4
        Originally posted by Pete Wrigley View Post
        So... you wanna own a 42 year old motorcycle?

        Here's what you can expect to find hiding underneath the good looks.

        In the process of rebuilding my front calipers today I noticed one of them was not even working. As I moved on to rebuilding the master cylinder I think I found the problem. The MC was filled with sludge!

        I'll be replacing the brake lines with a set of Spiegler stainless lines. I figured since the lines on the bike have "12/79" stamped on them it might be a good idea to replace them.

        Yup. The price of entry.

        Better make sure the master bore isn't pitted. Same thing for the pistons in the calipers. If they are, they need to be replaced.

        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          #5
          Originally posted by Nessism View Post


          Yup. The price of entry.

          Better make sure the master bore isn't pitted. Same thing for the pistons in the calipers. If they are, they need to be replaced.
          Fortunately, everything cleaned up nicely.

          sigpic
          1980 GS750L

          Comment


            #6
            More stuff found.

            Thought the oil pan gasket needed replacing. Took the pan off to find a heli-coil installed for the drain plug, seems to be doing it's job. There are a bunch of fine scratches on the sealing surfaces and a small gouge where I thought the gasket had failed. Hmmm? I think I should be able to fill these with good 'ol JB weld. Along with gasket dressing this will hopefully take care of any leaks.

            I'm getting to know this bike having just purchased in last October, and I'm sure there will be more things popping up. These things are to be expected with a vintage bike .

            sigpic
            1980 GS750L

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              #7
              Preaching to the choir my friend.
              No signature :(

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                #8
                Here is what I found in one of my projects. The guy liked silicone I guess. However the MC was in pretty good shape.

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                  #9
                  Originally posted by craz1 View Post
                  Here is what I found in one of my projects. The guy liked silicone I guess. However the MC was in pretty good shape.
                  Looks like worms. Yuck!

                  sigpic
                  1980 GS750L

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                    #10
                    I'm not sure this pictures captures it well enough but... The "GS750L" emblem on the side covers has started lifting on the ends. Any good way to fix this? I figure heat may damage it. Soak it hot water perhaps?

                    Side_cover.jpg



                    sigpic
                    1980 GS750L

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                      #11
                      New $40.00, used from ebay both pins good $17.00, possibly slightly bend back straight then 2 sided tape...Just thinking out loud.
                      1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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                        #12
                        Maybe using a hair dryer set on high would get it warm enough to allow it to be bent back without the melting heat you get from a heat gun.
                        1979 GS1000S,

                        1982 Honda CX500 Turbo, 1982 Honda MB5 w/CR80 motor, 1977 Honda "nekid" Goldwing, 1976 Honda CB550F cafe', 1972 Honda XL250 cafe'

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                          #13
                          If the emblems are metal (I think they are) and are still secured to the cover with the original nut/spring type fasteners (a rarity, indeed) remove them and gently bend the ends to match the curve. Little at a time. Check and recheck. It won’t take much. Easy does it. You’re the only one who will ever see it this way. If you’re worried about bending them too much or breaking them, leave them alone.
                          Rich
                          1982 GS 750TZ
                          2015 Triumph Tiger 1200

                          BikeCliff's / Charging System Sorted / Posting Pics
                          Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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                            #14
                            Originally posted by nvr2old View Post
                            Maybe using a hair dryer set on high would get it warm enough to allow it to be bent back without the melting heat you get from a heat gun.
                            The hair dryer worked like a charm! It's some sort of cheap metal. Removed it, heated it up and ever so slightly bent it back.

                            sigpic
                            1980 GS750L

                            Comment


                              #15
                              Just wondering if both studs were still on it. Glad all went good.
                              1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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