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1981 GSX1100 Katana Based Project
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Originally posted by Blower View PostLast edited by Shin-Ken 1074; 10-29-2023, 09:26 PM.Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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I wasn't happy with the carbon screen I made and how heavy it turned out to be. The first couple of screens I made were O.K. but went in the reject pile for various reasons. The weight of the carbon screen for the DW 180 has been bugging me for the last week so I had to do something about it. I have picked out the best of the reject screens I made and will use it for the DW 180. At 99 grams it is 1/3 lighter without the trim fitted and will polish up O.K. for use.
Carbon screen MKII b by Max Mutarn, on Flickr
Carbon screen MKII c by Max Mutarn, on Flickr
Last edited by Shin-Ken 1074; 10-31-2023, 02:27 AM.Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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The best of the reject screens is now the MK II screen for the project. Polished and ready to go and at 99 grams I am happy with it.
Carbon screen polish by Max Mutarn, on Flickr
Carbon screen MKII by Max Mutarn, on FlickrBadgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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Now with new oil and seals the forks are ready to go on. TNK refurbished clocks with the top plate before fitting the forks. TNK clocks are the same weight as OEM clocks because they are OEM clocks with a TNK dial, just with a different look using the white dial.
TNK clocks by Max Mutarn, on Flickr
Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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Got carbon fibre ??
カタナに次々盛り込む驚異的アップデート 「最新の変更点はドライカーボン製タンクへの換装と角度可変スクリーン、そ ...
186kg
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What an epic build!
Blows my mind the amount of weight you already saved!
Compliments!!!"All out till you see God, then brake" (Kevin Schwantz)
GSXR1000K1 - Katana GSX1216SR Turbo - 2x Katana GSX1100SZ - Katana GSX750S - Harris Magnum2 GS1000 - Harris Magnum4 GSX-R1201 - Nico Bakker GS1085 - JMC GSXR1216 - MotoMartin GSX1100 - UPSSR750R - GSXR1216M - GSXR1255J Yoshimura - GSXR1100J - GSXR1100W - GSX1260ET - 2x GSX1100ET - 3x GSX1100EF - 2x GS1000SN - GS1000ET Wil Hartog - GS1000E - GS1000C - GS750R - GSX1100F - KTM1190 Adventure
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Originally posted by GSX1100 dreamn View PostGot carbon fibre ??
カタナに次々盛り込む驚異的アップデート 「最新の変更点はドライカーボン製タンクへの換装と角度可変スクリーン、そ ...
186kgBadgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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Originally posted by Jero+ View PostWhat an epic build!
Blows my mind the amount of weight you already saved!
Compliments!!!
Cheers.Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
- Likes 1
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Originally posted by steve murdoch View PostI really like the look of the white background on the gauges.
Cheers.Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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Front wheel, clocks and forks today. Revised front wheel weight, complete wheel assembly is now 12,950 grams.
DW complete F wheel by Max Mutarn, on Flickr
Clock fork wheel 1 by Max Mutarn, on Flickr
Clocks by Max Mutarn, on Flickr
Clocks and ignition = 1055 g.
Forks = 8,680 g.
Brace = 378 g.
Front wheel weight = 12,950.
Running tally = 147,452 grams.Last edited by Shin-Ken 1074; 11-03-2023, 12:45 AM.Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
- Likes 1
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I don't think the oil filter cover needs to have more fins than a shark party. Shaved a few grams from the cover and now looks a bit sporty compared to the OEM design.
OEM cover = 227 grams.
OEM cover by Max Mutarn, on Flickr
Shaved oil cover
Shaved cover by Max Mutarn, on Flickr
Oil cover, Ti nuts, filter, O-ring gasket filter spring.
DW 180 cover by Max Mutarn, on FlickrBadgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
Comment
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Lightened the engine by a few grams today. When the engine was weighed it was fitted with the stock five OEM steel oil gallery bolts that weigh 29 grams each. There are 3 other oil bolts, two in the front of the block for the oil cooler lines and the sump plug. The oil cooler bolts are an issue for another day however, the sump plug has been replaced with one of the hollow ally bolts as well. The sump has not been installed yet so that bolt is not included in the running tally today.
In total the five hollow aluminium bolts weigh 1 gram more than just one of the OEM steel bolts!
OEM oil bolt 2 by Max Mutarn, on Flickr
OEM oil bolt by Max Mutarn, on Flickr
Replacing the steel bolts with hollow aluminium that weigh 6 grams each.
DW oil bolt by Max Mutarn, on Flickr
DW oil bolt 2 by Max Mutarn, on Flickr
5 x OEM oil bolts = 145 grams.
5 x hollow ally oil bolts = 30 grams.
147,452 g - 115 g = 147,337 g.
Running tally = 147,337 g.Last edited by Shin-Ken 1074; 11-03-2023, 12:46 AM.Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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Stator and cover installed today, total weight including Ti bolts = 1,733 g.
EF Stator by Max Mutarn, on Flickr
Running tally = 149,070 grams.
Badgezz, we don need noh stinkin' badgezz!
Shin-Ken 1074
1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.
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You'll have to chain this bike down at night. Else it'll just float away.1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red
2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.
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