After I get the engine running I will do a complete tear down and resto on the GS. I love this stuff.
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New to me 1978 GS750
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Originally posted by Nessism View Post
After I get the engine running I will do a complete tear down and resto on the GS. I love this stuff.1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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750oilpan.jpg
What you're looking at is "I Have To Take the Engine Apart"
No metal but a lot of water and microbes that can live in water. Something didn't look right in #4 so I took the head off to see what didn't look right.
#1 and 4 pistons were down for 30 years and more condensation build up in those 2 cyls, but I should be able to correct it with the proper hone.
This bike has had maybe 4 oil changes in the last 46 years.1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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750 camtower.jpg
I'm So glad no one tried to start this with ether back in the day. Absolutely Pristine under the cover and dry as a bone just an oil film on everything.1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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Back in '79, I bought a leftover '78, brand new. It was red just like this one, I think the other color was blue..Loved that bike for 2 years, then traded up for an 11E, Loved that bike even more, but I sometimes wish I still had the 750. Ah, well, those were the days, my friend. We thought they;d never end.
(edit)On second thought, my bike was a darker red, and the gas cap cover was unpainted plastic: black. I wonder if Bobby's bike has been repainted?Last edited by zuluwiz; 01-07-2024, 06:19 AM.Expecting the Spanish Inquisition
1981 GS850G: the Ratzuki
1981 GS1100E
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750piston.jpg
Cylinder has to come off to hone and check rings. I did do a little clean up before the pic. Wish I knew how to point my pics.1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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All 4 carbs were junk and these are what I ended up getting from a member here. Looks like someone drained the fuel from the carbs many years ago. All jets saved and other than gaskets and
O-rings, all was perfect inside. The #3 vacuum nipple was missing but I have my donor set of carbs on hand, easy fix.
carbb4.jpg
1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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This is after about 8 hours of tender love and care. No sandpaper, Dremel, files or any kind of dipping or blasting just good ol Elbow grease,scotchbrite wd-40 and Blue Magic Metal Polish.
Fuel rails were a must to replace as well as the choke lifter bushings.They fell apart in my hands during the disassembly process. Note to self: 46 year old rubber and plastic should All be replaced.
k&ncarb4.jpgLast edited by Bobbys 94; 01-17-2024, 11:21 PM.1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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carb big.jpg
Closeup shows how pristine the carb bodies are. The insides looked as nice.1977 GS750
1978 GS750
1979 GS750L
1980 GS550e
1978 KZ1000
1975 Honda XL350 K1
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Just a heads up..... Some members report fuel starvation issues using inline gas filters and you'll need to re-jet the carbs to account for the pods increased airflow. The stock pilot may be OK but the mains will need jacking up to 115 or more. There are many posts regarding re-jetting for pods - good luck!-Mal
"The only reason for time is so that everything doesn't happen at once." - B. Banzai
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78 GS750E
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35620
- Torrance, CA
Zed's "air correction jets" are the shortcut to clean running with pods.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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