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New to me 1978 GS750

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    #16
    Originally posted by Nessism View Post
    Keep your head up...and keep pushing forward. The early 2V 750 engine is supremely durable, and once you sort though the teething problems, you will be rewarded...
    Yeah Ed, after close inspection of the engine, it doesn't look like it's ever been apart. Oil pan is coming off in the next bit and we'll see what that looks like. The clutch was stuck in the compressed position so the springs had been compressed for about 30 years. Springs were 1mm (.035) out of service spec. (too short) $18 and problem solved.
    After I get the engine running I will do a complete tear down and resto on the GS. I love this stuff.
    1977 GS750
    1978 GS750
    1979 GS750L
    1980 GS550e
    1978 KZ1000
    1975 Honda XL350 K1

    Comment


      #17
      750oilpan.jpg
      What you're looking at is "I Have To Take the Engine Apart"

      No metal but a lot of water and microbes that can live in water. Something didn't look right in #4 so I took the head off to see what didn't look right.
      #1 and 4 pistons were down for 30 years and more condensation build up in those 2 cyls, but I should be able to correct it with the proper hone.
      This bike has had maybe 4 oil changes in the last 46 years.
      1977 GS750
      1978 GS750
      1979 GS750L
      1980 GS550e
      1978 KZ1000
      1975 Honda XL350 K1

      Comment


        #18
        750 camtower.jpg

        I'm So glad no one tried to start this with ether back in the day. Absolutely Pristine under the cover and dry as a bone just an oil film on everything.
        1977 GS750
        1978 GS750
        1979 GS750L
        1980 GS550e
        1978 KZ1000
        1975 Honda XL350 K1

        Comment


          #19
          750camchain.jpg

          Hate to take it apart but I've got nothing better to do. Head needs to come off.
          1977 GS750
          1978 GS750
          1979 GS750L
          1980 GS550e
          1978 KZ1000
          1975 Honda XL350 K1

          Comment


            #20
            Back in '79, I bought a leftover '78, brand new. It was red just like this one, I think the other color was blue..Loved that bike for 2 years, then traded up for an 11E, Loved that bike even more, but I sometimes wish I still had the 750. Ah, well, those were the days, my friend. We thought they;d never end.

            (edit)On second thought, my bike was a darker red, and the gas cap cover was unpainted plastic: black. I wonder if Bobby's bike has been repainted?
            Last edited by zuluwiz; 01-07-2024, 06:19 AM.
            Expecting the Spanish Inquisition
            1981 GS850G: the Ratzuki
            1981 GS1100E

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              #21
              750piston.jpg

              Cylinder has to come off to hone and check rings. I did do a little clean up before the pic. Wish I knew how to point my pics.
              1977 GS750
              1978 GS750
              1979 GS750L
              1980 GS550e
              1978 KZ1000
              1975 Honda XL350 K1

              Comment


                #22
                Cams look very nice. I owned an orange one and am currently dealing on an original owner blue/dark red pair of them.
                1986 1150EF
                2008 GS1250SEA

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                  #23
                  All 4 carbs were junk and these are what I ended up getting from a member here. Looks like someone drained the fuel from the carbs many years ago. All jets saved and other than gaskets and
                  O-rings, all was perfect inside. The #3 vacuum nipple was missing but I have my donor set of carbs on hand, easy fix.

                  carbb4.jpg
                  1977 GS750
                  1978 GS750
                  1979 GS750L
                  1980 GS550e
                  1978 KZ1000
                  1975 Honda XL350 K1

                  Comment


                    #24
                    Glad all go'in good,,, every day another step forward.
                    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

                    Comment


                      #25
                      This is after about 8 hours of tender love and care. No sandpaper, Dremel, files or any kind of dipping or blasting just good ol Elbow grease,scotchbrite wd-40 and Blue Magic Metal Polish.
                      Fuel rails were a must to replace as well as the choke lifter bushings.They fell apart in my hands during the disassembly process. Note to self: 46 year old rubber and plastic should All be replaced.

                      k&ncarb4.jpg
                      Last edited by Bobbys 94; 01-17-2024, 11:21 PM.
                      1977 GS750
                      1978 GS750
                      1979 GS750L
                      1980 GS550e
                      1978 KZ1000
                      1975 Honda XL350 K1

                      Comment


                        #26
                        carb big.jpg
                        Closeup shows how pristine the carb bodies are. The insides looked as nice.
                        1977 GS750
                        1978 GS750
                        1979 GS750L
                        1980 GS550e
                        1978 KZ1000
                        1975 Honda XL350 K1

                        Comment


                          #27
                          Just a heads up..... Some members report fuel starvation issues using inline gas filters and you'll need to re-jet the carbs to account for the pods increased airflow. The stock pilot may be OK but the mains will need jacking up to 115 or more. There are many posts regarding re-jetting for pods - good luck!
                          -Mal

                          "The only reason for time is so that everything doesn't happen at once." - B. Banzai
                          ___________

                          78 GS750E

                          Comment


                            #28
                            Zed's "air correction jets" are the shortcut to clean running with pods.
                            Ed

                            To measure is to know.

                            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                            Comment


                              #29
                              Ed and Zed, I'm curious... can the air corrector jets mod be reversed?
                              -Mal

                              "The only reason for time is so that everything doesn't happen at once." - B. Banzai
                              ___________

                              78 GS750E

                              Comment


                                #30
                                What's a good way to clean the fins on the motor and the covers on the motor? I'm doing a similar restore on my dad's 77' GS750 and the motor looks like yours

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