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78 GS750 engine overhaul on the Cheap!

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    #16
    Originally posted by Bobbys 94 View Post

    Define "Blasting" I'm old and confused. I hope to get it running "Well" and ride her a couple times a week until I die. I've got a donor GS750 coming my way as we speak.
    Not sure about your "minimum amount of work" comment. I massaged the valve cover for about 6 hours at a minimum.
    My comment was intended to convey that you're being modest; you write "The proper fix would be... but that's for later" and then the photos show an engine that could've rolled off the factory floor a few days ago Like Nessism elaborated, these cases look damn fine. "Blasting" as in vapour/ice/bead/whathaveyou blasted.
    #1: 1979 GS 550 EC "Red" – Very first Bike / Overhaul thread        New here? ☛ Read the Top 10 Newbie mistakes thread
    #2: 1978 GS 550 EC "Blue" – Can't make it a donor / "Rebuild" thread     Manuals (and much more): See Cliff's homepage here
    #3: 2014 Moto Guzzi V7 II Racer – One needs a runner while wrenching
    #4: 1980 Moto Guzzi V65C – Something to chill

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      #17
      Originally posted by roeme View Post

      My comment was intended to convey that you're being modest; you write "The proper fix would be... but that's for later" and then the photos show an engine that could've rolled off the factory floor a few days ago Like Nessism elaborated, these cases look damn fine. "Blasting" as in vapour/ice/bead/whathaveyou blasted.
      The only blasting was a few beers and elbow grease and Thank you for your comment about being modest. I thought that I was the only one to see the fruits of my labor. I Love this stuff
      1977 GS750
      1978 GS750
      1979 GS750L
      1980 GS550e
      1978 KZ1000
      1975 Honda XL350 K1

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        #18
        Took a little more time than I thought but it ended well.

        IMG_1136.jpg
        1977 GS750
        1978 GS750
        1979 GS750L
        1980 GS550e
        1978 KZ1000
        1975 Honda XL350 K1

        Comment


          #19
          Had to time the cams Twice. My bad. Fixed before valve cover installed.

          IMG_1141.jpg
          1977 GS750
          1978 GS750
          1979 GS750L
          1980 GS550e
          1978 KZ1000
          1975 Honda XL350 K1

          Comment


            #20
            All went well after the timing issue.

            IMG_1152.jpg
            1977 GS750
            1978 GS750
            1979 GS750L
            1980 GS550e
            1978 KZ1000
            1975 Honda XL350 K1

            Comment


              #21
              Just a close up of what is done. Thanks to member Burque73 for the perfect set of carburetors!

              IMG_1154.jpg
              Last edited by Bobbys 94; 02-13-2024, 11:38 AM.
              1977 GS750
              1978 GS750
              1979 GS750L
              1980 GS550e
              1978 KZ1000
              1975 Honda XL350 K1

              Comment


                #22
                Another view from the left side of the engine.

                IMG_1165.jpg

                Last edited by Bobbys 94; 02-11-2024, 02:41 AM.
                1977 GS750
                1978 GS750
                1979 GS750L
                1980 GS550e
                1978 KZ1000
                1975 Honda XL350 K1

                Comment


                  #23
                  Unbelievably looking eng, hoping for no leaks nor problems...No blasting??? Sure must've took, "at the least", a truck load of Beers. Waiting now for next pictures.
                  1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

                  Comment


                    #24
                    Originally posted by rphillips View Post
                    Unbelievably looking eng, hoping for no leaks nor problems...No blasting??? Sure must've took, "at the least", a truck load of Beers. Waiting now for next pictures.
                    It took a few beers and tears and "I Too" hope for minimal leaks. I believe that the condition of the two mating surfaces has a lot to do with Cheap gaskets working or not. And I spent a bunch of time on preparing the surfaces.
                    1977 GS750
                    1978 GS750
                    1979 GS750L
                    1980 GS550e
                    1978 KZ1000
                    1975 Honda XL350 K1

                    Comment


                      #25
                      Looking like a GS750...Almost

                      IMG_1169.jpg
                      1977 GS750
                      1978 GS750
                      1979 GS750L
                      1980 GS550e
                      1978 KZ1000
                      1975 Honda XL350 K1

                      Comment


                        #26
                        Nice: I for one love the simple, classic lines of the spoke wheel 750's. Probably the best looking GS series in my eyes.
                        1986 1150EF
                        2008 GS1250SEA

                        Comment


                          #27
                          Originally posted by Big Block View Post
                          Nice: I for one love the simple, classic lines of the spoke wheel 750's. Probably the best looking GS series in my eyes.
                          Thank you Big Block. The spokes are a little corroded and the rims have some rust spot issues so I believe I will be putting the mag wheels from my donor GS750 on when it arrives. I've tried the ebay spokes for my Honda XL 350 and they didn't work "Twice". I could just put some Toxic Green spoke covers over the corroded spokes....Not.
                          1977 GS750
                          1978 GS750
                          1979 GS750L
                          1980 GS550e
                          1978 KZ1000
                          1975 Honda XL350 K1

                          Comment


                            #28
                            My donor was picked up about 265 miles away "one way" and I was happy to get it. 1979 GS750L that someone jacked the wiring a very long time ago and no one could get it to run, Thank Goodness. I needed the center stand/swingarm/ dual disc front end and wheels and ended up with all that and a great engine that ran well, after a couple of tweaks.

                            IMG_1190 - Copy.jpg
                            Last edited by Bobbys 94; 02-17-2024, 01:04 PM.
                            1977 GS750
                            1978 GS750
                            1979 GS750L
                            1980 GS550e
                            1978 KZ1000
                            1975 Honda XL350 K1

                            Comment


                              #29
                              I decided to start the full resto tonight and this is what I ended up with after about 4 hours. Much more to come.

                              IMG_1179.jpg

                              1977 GS750
                              1978 GS750
                              1979 GS750L
                              1980 GS550e
                              1978 KZ1000
                              1975 Honda XL350 K1

                              Comment


                                #30
                                Another angle of the tear down.

                                IMG_1195.jpg
                                1977 GS750
                                1978 GS750
                                1979 GS750L
                                1980 GS550e
                                1978 KZ1000
                                1975 Honda XL350 K1

                                Comment

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