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My 1327 build

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    #16
    I actually shaved a bit off my crankcase using Helical gears. The clutch hub seperated that much from the crank. That was with the 1168.
    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
    1985 GS1150ES stock with 85 Red E bodywork.

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      #17
      Originally posted by chef1366 View Post
      I actually shaved a bit off my crankcase using Helical gears. The clutch hub seperated that much from the crank. That was with the 1168.
      I measured the clutch hub play at .004-.005" so I had .002" taken off the spacer, along with the new cushoin rubber, it has very little play
      The old cushion was so old it felt like plastic Should help with some of the rattling noise I was hearing.
      I always set my pics at 1300, maybe I should go to 1000. Our camera is a 12mp or so seems a shame to shrink too much.
      Last edited by Guest; 01-17-2012, 12:51 AM.

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        #18
        Got some more parts, Dyna copper wires and APE cylinder studs.
        I planned on getting main studs too but they are backordered

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          #19
          My head and base gaskets finally arrived today, so I got the cylinder on today, had to buy bigger hoseclamps to compress the rings

          Last edited by Guest; 01-27-2012, 04:27 AM.

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            #20
            Originally posted by chuck hahn View Post
            Dude...I gotta change my sceeen size to 30% just to read and see your posts on one full screen without having to drag all over the place...just sayin
            How do you survive?

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              #21
              Looking good (including the photos)!

              Those pistons are pure engine porn. Beautiful!

              You thought about doing the starter switch mod (or what ever they call it) to save your starter clutch? Big engines w/high compression are really hard on the clutch. The engine can make a horrible clack noise when the starter clutch gets jammed during cranking.

              Good luck
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                #22
                Originally posted by Nessism View Post
                Looking good (including the photos)!

                Those pistons are pure engine porn. Beautiful!

                You thought about doing the starter switch mod (or what ever they call it) to save your starter clutch? Big engines w/high compression are really hard on the clutch. The engine can make a horrible clack noise when the starter clutch gets jammed during cranking.

                Good luck
                Got a link?
                One of my 1100's is starting to do just that when it is cold.
                It sounds TERRIBLE.
                It has taken over 70,000 miles for it to occur.

                Daniel

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                  #23
                  Originally posted by Nessism View Post
                  Looking good (including the photos)!

                  Those pistons are pure engine porn. Beautiful!

                  You thought about doing the starter switch mod (or what ever they call it) to save your starter clutch? Big engines w/high compression are really hard on the clutch. The engine can make a horrible clack noise when the starter clutch gets jammed during cranking.

                  Good luck
                  Yes I am thinking I might have to to the mod, probably just a momentary switch to kill ignition while i get it cranking.
                  thread is here:
                  Technical Info posts that are deemed to be important or popular will be placed here for easier access. If you feel a post should be moved from the Technical Info forum to here then PM the Administrator with your request.

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                    #24
                    Now you have one-hundred CCs on me darn it.
                    My bike runs hot already. How are you going to keep it cool?
                    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                    1985 GS1150ES stock with 85 Red E bodywork.

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                      #25
                      Originally posted by chef1366 View Post
                      Now you have one-hundred CCs on me darn it.
                      My bike runs hot already. How are you going to keep it cool?
                      I have an Earls cooler on there. And also I live in the cold North, I have my cooler taped over most of the year, My gauge rarely sees over 100c in the summer.

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                        #26
                        Got it running tonight. LOTS of jump, it was rainy and wet/cold so I had to take it fairly easy, nothing over 1/2 throttle.
                        Had to jump it from the truck. Not enough juice in the battery to turn it over. Kicks back now and then, wired in an igniton kill to thelp with that. Went for a 1/2 hour ride and still not enough to flip it over. Had the starter apart, cleaned the comm and brushes, greased the bearings.
                        Anyone know of a HD battery brand/ model for these? The current battery isnt that old.

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                          #27
                          It lives? Great!!!
                          You'll figure out the little stuff.

                          Daniel

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                            #28
                            If you are using the stock advancer with your dyna ignition there is a slight mod that will help it start without kicking back
                            sigpic1982 gs750e 1186 oil cooled engine USD front mono shock rear
                            1994 gsxr1100w
                            1981 gs1260dragbike (this one I've owned for29yrs)

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                              #29
                              Maybe you need a Super squirrel... Paul Cashio takes a mitsuba 229 starter (look for counter sunk phillips screws in the middle of the starter holding the fields in. three of them.) and rebuilds it for more power. Even designed to handle 24v. Cell 1-504-458-5237 or at cashio cycles 1-504-393-2260. pcashio@cox.net

                              Your motorcycle drag racing news source for everything Motorcycle Drag Racing related.
                              Feel The Pulse!

                              1982 GS1100E with Tracy one piece body
                              2007 Roadstar Midnight Warrior

                              ebay cntgeek

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                                #30
                                Originally posted by Flatline_Racing View Post
                                Maybe you need a Super squirrel... Paul Cashio takes a mitsuba 229 starter (look for counter sunk phillips screws in the middle of the starter holding the fields in. three of them.) and rebuilds it for more power. Even designed to handle 24v. Cell 1-504-458-5237 or at cashio cycles 1-504-393-2260. pcashio@cox.net

                                http://www.dragbike.com/forum/showth...59666-Starters
                                Yes, I have heard of them, I have read the thread. Do you know what he charges for one?
                                I am thinking of upgrading my starter and ground wires to 6 gauge first
                                Should be better when it is broken in more, but then the rings will seal better

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