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1982 GS650G Rebuild

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    1982 GS650G Rebuild

    Hey all,

    A couple months back I decided I needed a winter project so I picked up a neglected 1982 GS650G that had not moved in almost 15 years. This is my first rebuild or restoration and I was super happy to find this community and BassCliffs site! I have found tons of useful info on both.

    The bike was pretty complete and I have decided to keep it as original as possible. The only bits I have had to replace are the shocks and front master cylinder.

    First I wanted to make sure it ran so I rebuilt the carbs, adjusted the valves, replaced most of the gaskets on the engine, changed the oil, and installed a battery. It fired right up and sounds pretty good. I am happy with it so far!

    Right now I have it torn apart for cleaning and rebuilding the forks and brakes. Once everything is cleaned up I will begin reassembly.

    Unfortunately, the bike has a lot of over spray from some painting project the PO did. It is cleaning up pretty good with a clay bar though. There is a fair bit of surface rust but nothing too serious.

    Here is a link to pictures: http://flic.kr/s/aHsjwmE23p

    My other bikes include a 2007 Yamaha FJR1300, a 2009 Kawasaki KLR650, and a 2000 Ural Tourist. The GS will mostly be used as a starter bike for my lovely and understanding girlfriend, but I look forward to running it around some too.

    Thanks everyone!

    -JT

    #2
    Great find in that bike. I have 41k on mine, so you have quite few more miles to go on that one. Be sure to check the rear drive spline. That year is noted for failing. Mine was a near failure when I picked my bike up at 30k miles. Thanks for the photos and welcome.

    Charlie G
    sigpic
    83 GS1100g
    2006 Triumph Sprint ST 1050

    Ohhhh!........Torque sweet Temptress.........always whispering.... a murmuring Siren

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