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Project 300 "this is not sparta"

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    Project 300 "this is not sparta"

    Give me a break I couldn't think of another creative title... I promise it will be the last 300 movie reference...

    This thread is to track the project of bringing my little GS300L from storage find to road worthy. The direction of the project is to have a small stock bike that will get good fuel economy and is reliable. Modifications I do will be minor and must have a reason to be done. This is to keep me from tearing it apart for stupid reasons.

    I found this bike on craigslist for $850 but I was able to talk the guy down. The reason I jumped on it was it is a running, riding bike that needed little more than tires and it was ready to take down the road. However I am not a person who will just do the minimum to get by... I'm going to do this right. The bike deserves better. With 4,000 original miles on it the bike is worth investing some cabbage into. There was rust and corrosion on the bike, can't expect perfection on a 29 year old bike. Especially for under a grand. Using Evaporust, Flitz and spray paint I am going to slowly restore parts. Since it is winter and I don't really have a garage to work from I started by taking off some parts and restoring them in my room before reinstalling them and taking more parts off to restore. Parts that can't be restored will be replaced such as consumable items. The oil in the bike looks new but I'm going to change it so I can start my maintenance cycles.

    So far the list of replacement parts is as follows

    Air filter element
    Oil filter
    spark plugs
    H4 headlight upgrade
    rear brake shoes
    fork oil seals
    fork dust seals
    tires
    stock replacement tools

    Fluids include

    10wt fork oil
    5w40 T6 rotella engine oil
    Last edited by Guest; 01-25-2012, 10:47 AM. Reason: fixed spelling mistake and removed purchase price

    #2
    The only before picture I can offer is the one the guy posted on craigslist... Yes I know it says 84. I found the correct year out before making the offer.



    Not bad. The seat is perfect still and the luggage rack is a nice plus.

    Comment


      #3
      Welcome to the site

      Congrats on the newly acquired bike, and the rebuild your about to take on.

      But we need pictures........and lots of them....

      Comment


        #4
        Here is that luggage rack after I restored it. All it took was getting the rust off, treating a few spots and painting some of the hardware while replacing the rest with stainless steel hardware.

        Comment


          #5
          Originally posted by GateKeeper View Post
          Welcome to the site

          Congrats on the newly acquired bike, and the rebuild your about to take on.

          But we need pictures........and lots of them....
          Thank you for the welcome

          I'm working on an android tablet so please bear with me a moment. I will bring this thread up to speed as I have been working on this project this past week.

          Here is a before shot on some parts. Try to imagine most of the restored parts have pretty much started as such.



          This is the after shot from paint, polish and rust removal.



          More on that headlight... it is a replacement from candlepower that uses an H4 style lamp instead of a sealed beam. It was a hit to the pocket book but it will be much easier to find replacement lamps if I ever need another.


          Another batch of goodies restored and ready to bolt back on.

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            #6
            More shiney to bolt back on. The shocks were a pain in the butt to clean up due to not being able to disassemble...




            Last but not least this brings up to today when the new tires arrived! Kenda Challanger size 100/90 18 for the front and 120/90 16 for the rear.



            The bummer is I've called around and all the shops want $25 to $30 per tire to mount! What a ripoff...

            Comment


              #7
              There we go.....nice pictures, and nice progress

              some really good work there, keep it up...

              Comment


                #8
                Wow! you did a pretty nice job of cleaning things up so far.
                How did you manage to clean those shocks without taking them apart?

                Bruce.

                Comment


                  #9
                  Originally posted by brslk View Post
                  Wow! you did a pretty nice job of cleaning things up so far.
                  How did you manage to clean those shocks without taking them apart?

                  Bruce.
                  evaporust got the majority of the rust off. The rest was just hand polishing with flitz using rags, 0000 steel wool and paper towls.

                  Comment


                    #10
                    Originally posted by razor02097 View Post
                    More shiney to bolt back on. The shocks were a pain in the butt to clean up due to not being able to disassemble...

                    The bummer is I've called around and all the shops want $25 to $30 per tire to mount! What a ripoff...
                    Why dont you do it yourself? Its not that hard with some soapewater, a dull screwdriver and a very light touch. For balancing the wheel im sure there are small lead weights to buy. I did it with 5 gram weights i got from a local bikestore.

                    Comment


                      #11
                      Originally posted by Niklas View Post
                      Why dont you do it yourself? Its not that hard with some soapewater, a dull screwdriver and a very light touch. For balancing the wheel im sure there are small lead weights to buy. I did it with 5 gram weights i got from a local bikestore.
                      I might try it... I already have spoons from my previous job so I guess all I have to do is break the beads.


                      Update:

                      I reinstalled the parts I took off to clean. I have some shots for your viewing pleasure.










                      Comment


                        #12
                        It's amazing how the small things make such a big difference.
                        Looks great man.

                        Bruce.

                        Comment


                          #13
                          Quite the sparkler now.
                          Great job!!!

                          Daniel

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                            #14
                            Thank you, still quite a bit to do yet

                            I also got tags and got a quote for insurance.... it works out to be less than 8 bucks a month!

                            Comment


                              #15
                              Mate I missed this... a twin project... how did I do that?

                              Anyway, that is cleaning up real nice indeed! Good work
                              1982 GS450E - The Wee Beastie
                              1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

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                              450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                              Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

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