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jdobrosky
also, im ordering the service manuals for these bikes on friday. whats you guy's opinion. should i spring the 45 bucks apiece for the factory ones or would the clymer/haynes ones suffice?
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Or do free from Basscliff's site (see link he gave you) and download the service manualCowboy Up or Quit. - Run Free Lou and Rest in Peace
1981 GS550T - My First
1981 GS550L - My Eldest Daughter's - Now Sold
2007 GSF1250SA Bandit - My touring bike
Sit tall in the saddle Hold your head up high
Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"
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GateKeeper
Originally posted by jdobrosky View Postalso, im ordering the service manuals for these bikes on friday. whats you guy's opinion. should i spring the 45 bucks apiece for the factory ones or would the clymer/haynes ones suffice?
.
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jdobrosky
well i followed the link from basscliffs site. the bad part is i have no printer. or internet access in my garage. so i was looking for a paper copy of one. from what i understood, the haynes/clymer doens't have a very good electrical section, so if i ordered the electrical special book the price combined would be about 5 bucks more than if i ordered the factory one.
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jdobrosky
Originally posted by Steve View Post,
T is '80, X is '81.
One more test that will be easier, but not quite as definitive: what size is the rear wheel? The '80 850L came with a 17" wheel, later years had a 16".
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jdobrosky
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jdobrosky
Quick Update:
so did a little bit of work on the 81 model yesterday. i wanted to find out about that starter problem. so i went to my garage with a positive attitude and right as i started working my mood changed faster than a menstruating teenage girl who cant get a date to the prom....
time for some math....
9 x 30 year old JIS type screws on magneto cover + Previous owner with IQ of a bag of wet garbage + his beat ass old tool set with regular #2 phillips = what?
if you guessed 9 stripped out magneto cover screws, congratulations. you are smarter than the previous owner.
so i began to drill out the bolts (i had already went back to my house and ordered replacements) and finally got the cover off after about an hour. i think my drill bits are dull...
and i found this:
question. #2: whats wrong with this picture?
if you guessed the idler gear assembly, you are correct. for those of you who are mechanically illiterate they are parts 1-3 on this diagram:
now i was really ****ed off and kinda wanted to break something. so i decided to walk away for a bit. well when i got back i decided to do some digging through the parts bin that came with the bikes, and sure enough, sitting in half a quart of oil with a ziplock bag ziptied to the top so it didnt spill were the missing parts. now im thinking sweeeeeeeeet! party! wooo!
put it back together and then i realized, ****. i cant test this, i had to drill the bolts out. so now its sitting there. back together less the cover. waiting 5-7 business days for the bolts. and i plan on going down in the morning every day to soak the exposed ends in oil.
more updates will follow as soon as work gets done. nothing further this weekend. i have custody of my son this weekend and i still have to get my taxes done. so probably through the week and next weekend.
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DanTheMan
I've said it before, and I'll say it again...some people should never, never, never touch anything resembling a mechanic's tool or any tool of any sort.
I think you've had a brush with either the the King, Queen or Joker of the POs!
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razor02097
Wow! You essentially got 2 project bikes for a case of beer and $50... nice
Good luck with the project
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jdobrosky
yeah. and the one really i wouldnt call the 81 a project. if i actually worked on it for more than half an hour a day on the damn thing it would be together by now. but oh well. i really just need to get carbs and a left rear turnsignal, then it will be ready to roll on down the highway
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jdobrosky
Last edited by Guest; 02-15-2012, 03:17 AM.
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SVSooke
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35602
- Torrance, CA
Hardware stores sell bolts. No need to wait unless you want to.
Please don't touch the exhaust bolts until you soak them in PB Blaster and heat them up with a propane torch a couple of times. Use a 1/4" ratchet handle and don't force the bolts or they will break off like your intake boot bolts. Consider this your warning. Never force screws on these bikes or you will pay the price. Also, in case you didn't know, an impact driver will help remove those case screws. Even stripped ones can be removed this way as long as the head isn't completely gone.
Oh, and please check the Newbie Mistakes thread and carb rebuild tutorial linked in my signature. Best to be prepared and learn from the mistakes of others (like me)...
Good luckEd
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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jdobrosky
Originally posted by Nessism View Post.
Good luck
and you wanna know a product thats 10 times better than pb blaster? BG In-Force. pb blaster claims that it will eat through a Styrofoam cup in 10 seconds. well the in force stuff will do it in about 3 and a half. its fawkin' potent. i used to get it for free from work, so i had about 5 cans sitting in my garage. but now im down to 2. it sucks, but i still know a guy that might be able to get it for me.
and as far as running to the hardware store to get bolts, i wanted to do that, but i work afternoon shift (3pm-11pm) so my sleep pattern is really different than most peoples. so i do alot of my shopping online, and when i need to go grocery shopping, i just go to walmart after work because its open 24 hours. so i just orderd them off of flatout for ease of availability, that way i dont need to wake up earlier than what i normally do just to run to get bolts.
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