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New GS1100 G Restoration Project. Rebuilding my Dad's bike

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    Curing Paint at 200F not 200C

    Just checked your blog and you mention that you cured them at 200C, should have been 200F, that's why you blistered the paint off I suspect, too much heat.
    Also looks like you have an issue with the surface on the inside of the caliper, try sanding with a scotch brite pad to clean up the surface first. Another option would be to try a primer to seal the area before applying the finish coats. VHT makes a primer that is compatable with their high temp paints.
    2018 Honda Africa Twin AS
    2013 DR 650 Grey, sold 1981 GS 650E Silver,

    1980 GS1000ST Blue & White, X2

    2012 DL650 Vstrom Foxy Orange, in storage
    1981 CT110 X2 "Postie Bikes" Gone to a New Home.
    2002 BMW 1150 GS Blue & White - Sold
    1975 BMW R90/6 Black - Sold 1984 GS1150EF Sold
    1982 BMW R100 Africa trip, Stolen - Recovered- Sold
    1977-1980 Suzuki GS550, GS1000E, GS1000S GSX750, GSX1100,s
    Hondas ST90, CR125 CB175 , CB350 CB750, NSU Quickly, Yamaha RD's 350/400,

    Comment


      Kiwi Canuck - You are absolutely correct. I am in UK but buying US paint (VHT) so over cooking is definitely not helping. I had turned my oven up to 200 deg C in error. I am some what surprised though as it says on the tin that it will withstand heat up to 482 deg C (not sure what happens at 483 deg C ??).

      In any case since it has bubbled in only one area I am more of a mind that some contamination (oil deeply seated in the pores of the metal) or oxidation not properly removed is more likely the culprit.

      I think I am going to strip them another time and get them vapour blasted, then ultrasonic, then paint prep spirit, then lighter coats and then let it dry for 7 days before heating in the oven to 200 deg F. My what a palava. I will be expert pretty soon!

      Greetings
      Richard
      sigpic
      GS1150 EF bought Jun 2015
      GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
      GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
      GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
      Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
      Join the United Kingdom (UK) Suzuki GS Facebook Group here

      Comment


        the paint will only survive the super high temperatures after it has been cured properly, not during curing. if they have ingressed oil in the pores, vapour blasting or U/S dipping will not remove it.
        i would just strip the paint, wash them in acetone, then paint them as you intend, thinner coats and allow to air dry before curing
        1978 GS1085.

        Just remember, an opinion without 3.14 is just an onion!

        Comment


          Charlie - you are right. I am spraying too close and at one point a couple of drips came off the caliper. That's a sure sign there it too much paint on it. Really tricky (me being new to rattle can painting) to get the right amount without overdoing. I will have to practice some more!

          Greetings
          Richard
          sigpic
          GS1150 EF bought Jun 2015
          GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
          GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
          GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
          Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
          Join the United Kingdom (UK) Suzuki GS Facebook Group here

          Comment


            From my non-professional experience with painting, prep is everything. Before you spray anthing you need to make sure that you hit it with a tack cloth to remove dirt, and then wash it in solvent to remove all oils. Like someone said at least wash in acetone, MEK, or better yet get a can of Prep-Sol. Then put down a layer of primer, there is a reason why they make the stuff. Then spray multiple thin coats, read the lable as different paints require different times between coats. If you don't follow that advice then the layers will not "melt" into each other properly, and you can get peeling. Good luck!

            Comment


              Originally posted by londonboards View Post
              Kiwi Canuck - You are absolutely correct. I am in UK but buying US paint (VHT) so over cooking is definitely not helping. I had turned my oven up to 200 deg C in error. I am some what surprised though as it says on the tin that it will withstand heat up to 482 deg C (not sure what happens at 483 deg C ??).

              In any case since it has bubbled in only one area I am more of a mind that some contamination (oil deeply seated in the pores of the metal) or oxidation not properly removed is more likely the culprit.

              I think I am going to strip them another time and get them vapour blasted, then ultrasonic, then paint prep spirit, then lighter coats and then let it dry for 7 days before heating in the oven to 200 deg F. My what a palava. I will be expert pretty soon!

              Greetings
              I recall having trouble with a battery box on a GS1150 I did last Winter. I'd sanded and cleaned it thoroughly and one area always reacted like I was painting over oil, I had cleaned it to bare metal 2 times. At that time I just gave it 2 light coats and a fine sand and then a final coat, still was not quite right but I just did not want to mess with it anymore as I was selling the bike. Still a mystery as to what was going on with that.

              I just re-read the instructions on the VHT paint and it says that it's a self priming paint so does not require primer?, but I'm sure it would've helped in my case.
              Follow the directions on re-coating as it's important to get all the coats on in a short period of time, if you wait too long then you need to wait 7 days for more coats.

              Good luck.
              2018 Honda Africa Twin AS
              2013 DR 650 Grey, sold 1981 GS 650E Silver,

              1980 GS1000ST Blue & White, X2

              2012 DL650 Vstrom Foxy Orange, in storage
              1981 CT110 X2 "Postie Bikes" Gone to a New Home.
              2002 BMW 1150 GS Blue & White - Sold
              1975 BMW R90/6 Black - Sold 1984 GS1150EF Sold
              1982 BMW R100 Africa trip, Stolen - Recovered- Sold
              1977-1980 Suzuki GS550, GS1000E, GS1000S GSX750, GSX1100,s
              Hondas ST90, CR125 CB175 , CB350 CB750, NSU Quickly, Yamaha RD's 350/400,

              Comment


                Day 327 - Frame Come Back from Powder Coating

                I am getting close to a year into this project and today it takes a massive leap forward. The frame is returned to me. I now am in love all over again.

                See: My GS1100G Blog - Frame Powder Coated (hi-res pics)

                This is what went away:



                And this is what I got back:









                I chose a satin finish which I really like (you are never 100% sure of what you are getting until it is done!) and it has not been applied too thickly so it doesn't look like it has been shrouded in 2mm sheet plastic. I had 22 other bits done at the same time which will be displayed in a later post.

                I just love this project.
                Last edited by londonboards; 09-18-2013, 04:22 PM.
                Richard
                sigpic
                GS1150 EF bought Jun 2015
                GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                Join the United Kingdom (UK) Suzuki GS Facebook Group here

                Comment


                  Looking good Richard - it always feels like a big step forward when the PC comes back. Is that masking tape on the rear shock mounts by the way or did they PC them? If it's the latter you'll have to get it off or the bushes won't fit and the nuts won't thread. When it's off give it a dab with paint to stop the demon rust getting in.

                  Also check your swinging arm holes etc never got coated.

                  Keep the bubble wrap for when you put the engine back in - you remember how much fun it was getting out! There's some tricks for when it needs to go back to avoid damaging the PC.
                  79 GS1000S
                  79 GS1000S (another one)
                  80 GSX750
                  80 GS550
                  80 CB650 cafe racer
                  75 PC50 - the one with OHV and pedals...
                  75 TS100 - being ridden (suicidally) by my father

                  Comment


                    Also make sure you scrape off a bit of the powder coating on the rear bottom mount brackets of the frame BEFORE you put the engine in. Not doing so might lead to semi-disastrous events especially if you get a BFH to try to "coax" it in place:



                    and repaired

                    Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                    1981 GS550T - My First
                    1981 GS550L - My Eldest Daughter's - Now Sold
                    2007 GSF1250SA Bandit - My touring bike

                    Sit tall in the saddle Hold your head up high
                    Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                    and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                    Comment


                      Beautiful frame! I like the satin finish.


                      Ed
                      GS750TZ V&H/4-1, Progressive Shocks, Rebuilt MC/braided line, Tarozzi Stabilizer[Seq#2312]
                      GS750TZ Parts Bike [Seq#6036]
                      GSX-R750Y (Sold)

                      my opinion shouldn't be taken as gospel or in any way that would lead you to believe otherwise (30Sep2021)

                      Comment


                        Looks great. I felt like putting my frame in the living room after I got it back from PC.

                        Comment


                          Well I couldn't leave her outside all on her own!

                          Richard
                          sigpic
                          GS1150 EF bought Jun 2015
                          GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                          GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                          GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                          Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                          Join the United Kingdom (UK) Suzuki GS Facebook Group here

                          Comment


                            Well, it took me almost an entire evening and a little this morning to catch up on this, but it was extremely entertaining and helpful so far. Looking forward to what's next.

                            Comment


                              Hamshire - yes indeed. I was just trying to get the top yoke bearing shell in and there is quite a lot of paint about. I scraped it out (Scotchbrite) but it still went in crooked and is now stuck. Guess I need a bigger hammer.

                              Greetings
                              Richard
                              sigpic
                              GS1150 EF bought Jun 2015
                              GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                              GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                              GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                              Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                              Join the United Kingdom (UK) Suzuki GS Facebook Group here

                              Comment


                                Originally posted by londonboards View Post
                                Well I couldn't leave her outside all on her own!

                                you will have to move the TV to get the front end on, and put a blanket on the chair before you put the engine in
                                1978 GS1085.

                                Just remember, an opinion without 3.14 is just an onion!

                                Comment

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