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    Originally posted by wally View Post
    I also have to make a block-off for the tach drive...forgot about that...
    Or you could buy Suzuki part #26442-45000 with the associated oil seal part #26451-45000 and have a very neat genuine block off plug
    1982 GS450E - The Wee Beastie
    1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

    sigpic

    450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

    Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

    Comment


      Originally posted by pete View Post
      Or you could buy Suzuki part #26442-45000 with the associated oil seal part #26451-45000 and have a very neat genuine block off plug
      Cool, now I know! Thanx!

      Comment


        No worries Wally, makes it much neater



        Ignore the oil, that was before I replaced the dodgy Athena valve cover gasket with the genuine one...
        1982 GS450E - The Wee Beastie
        1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

        sigpic

        450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

        Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

        Comment


          Finally remembered (and had time) to upload some vids of the bike running.

          This was just when I got the bike back from electrical (as shown above), so needs carb work and petcock issues to be sorted out.

          Number one and number two.

          Comment


            Aaaah good to see her alive Wally

            That pipe has a nice note to it too...
            1982 GS450E - The Wee Beastie
            1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

            sigpic

            450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

            Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

            Comment


              Got some time over the weekend (after the house move) to take apart the extra carbs I got with the spares bike.

              Somewhere along the line these guys must have thought it would be a great idea to slap some gasket maker/sealer on the float bowls instead of getting a proper gasket set...

              This is what I have to clean off:




              And the jets:


              Can't imagine how this bike must have run...

              Can't get any carb dip over here - just spray. Only place I could track down sells in 25 liter quantities and it is exorbitantly expensive...

              So spray it is!

              Comment


                Hey Wally

                WOW just about the worst carb mess I have seen! PO must have been sniffing or smoking something!

                Just a heads up when you clean that up: in your second photo, that thin copper tube that sticks up on the opposite side of the float hinge, also seems to have white gunk in the little hole. Going to need some careful cleaning with a pin or similar to get that tube clean!
                1981 GS850G "Blue Magic" (Bike Of The Month April 2009)

                1981 GS1000G "Leo" (Bike Of The Month August 2023)

                Comment


                  Oh wow that's horrendous!

                  So you can't get carb dip at all anywhere? Have you tried a Yamaha dealer? Over here they sell Yamalube carb cleaner and it's good stuff, did mine in that and it worked like a champ.
                  1982 GS450E - The Wee Beastie
                  1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                  sigpic

                  450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                  Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                  Comment


                    Yip 2B, it is really bad!

                    Pete, there is a company that make the stuff. They are willing to sell my 5 liters COD @ R90/liter = R450 (about AUD50) and way to expensive for me at this stage.

                    I'll try Yamaha and see what I can up with.

                    EDIT: Yamalube is even more expensive...
                    Last edited by Guest; 07-15-2013, 08:45 AM.

                    Comment


                      Bugger! I think the Yamalube was about $20 over here...
                      1982 GS450E - The Wee Beastie
                      1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                      sigpic

                      450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                      Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                      Comment


                        Originally posted by wally View Post

                        Pete, there is a company that make the stuff. They are willing to sell my 5 liters COD @ R90/liter = R450 (about AUD50) and way to expensive for me at this stage.
                        Wally

                        The Berrymans B9/B12 carb dip available in USA consists 65% of methylene chloride (dichloromethane) and 30% xylene.

                        If you know of any laboratory chemical supply companies, try and get some methylene chloride. It can be commercial grade (does not have to be analytical grade). I just never got round to sourcing it here, because I keep on delaying my winter maintenance! I am definitely going to use that stuff when I soak my carbs. It is not flammable, but it is thought to be carcinogenic, so keep it off your skin and don't breathe too much of the fumes.

                        I think it is also a major ingredient of paint stripper, so take care!
                        1981 GS850G "Blue Magic" (Bike Of The Month April 2009)

                        1981 GS1000G "Leo" (Bike Of The Month August 2023)

                        Comment


                          That carb is no match for you Wally!

                          Comment


                            Cool, so I resorted to carb spray. Found an auto parts store selling it for a 1/3 cheaper than I paid for at a store around the corner from me!

                            Sprayed out a second bottle, took an old toothbrush, some NT cutter blades for the tough sections and it is all gone! Even the jets.

                            Soaking it a bit more and have to clean off some brown stained areas, but it is stacks better! I will give it a final spray over the weekend and apply some compressed air. I also have to pick up new float bowl gaskets from Suzuki dealership.







                            I am happy!

                            Comment


                              Heaps better Wally, good work!
                              1982 GS450E - The Wee Beastie
                              1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                              sigpic

                              450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                              Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                              Comment


                                Changed out the carbs yesterday (I can do this with my eyes closed by now...).

                                Proper carbs for the year model. Vacuum port on and works.
                                Swapped out petcock for another on that operates correctly.

                                And...she idles on her own steam with choke off!

                                Still a bit rough, but it is progress!

                                The puddles are from a slight fuel leak.

                                Seems to be coming from the T.



                                Is there a way of fixing this or is a new T required?

                                Tach block-off plate is on the way.

                                Still have to sort out master cylinder leak, adjust timing, carbs, etc then she is good to go!

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