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    Hey that little bit of progress is better than nothing Wally!

    Bugger on the finances but I hear ya'... we just got a $2000 vet bill so any chance of the concrete going down for the shed any time soon went out the window...
    1982 GS450E - The Wee Beastie
    1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

    sigpic

    450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

    Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

    Comment


      Was just wondering about you and the bike Wally. Thanks for the update!

      Comment


        Geez, time flies! I haven't been doing much on the bike, but been checking the forum regularly.

        Been some radical life changes: grandmother passed away at 90 years of age, father in law passed away in motor vehicle accident, plus I am now working for myself!

        Anyway,pulled out bike today in between doing other stuff, gave it a wash and then got thinking how to handle the bar end mirror mounting issues.

        Came up with this solution:

        The problem, cheap Chinese mirrors!


        Solution:


        Welded onto handlebars:


        And some glory shots!




        Comment


          Also made a small work table for garage




          My welding not best, but table is pretty level!

          Comment


            Then a quick question...

            My rear brake is not great at all! New shoes, etc.
            I made a new mounting for the return spring, as I took the chrome covers off. In same spot, but pedal verrrryyy soft. Any ideas/tips?




            Comment


              Sorry for your losses Wally, life has a way of doing that at times

              But excellent progress on the 450, she looks great!

              What do you mean by soft on the rear pedal? You mean it doesn't spring back real easy? I find the drum quite useless compared to the front disk, but if you hit it hard it will still do some good, and I use it a lot trail braking into corners... helps if you get in just that little bit too hot...
              1982 GS450E - The Wee Beastie
              1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

              sigpic

              450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

              Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

              Comment


                Loosen the brake rod and rotate the arm 1 tooth clockwise on the spline. Readjust your pedal. The rod should pull the arm towards a 90° not past it.
                That will offer better leverage.
                Step 2 would be to cut narrow grooves at an angle through the shoes almost all the way to the metal.
                All my early bikes had drum brakes. They can be "adjusted" to work remarkably well. Good luck, Nice job on the bike!
                Rich
                Last edited by Guest; 06-21-2014, 07:30 PM. Reason: Speling

                Comment


                  Pete, it is as if there is no resistance when you press down on pedal, like the spring is too weak. Also, the shoes never kick in to brake.

                  Thank you for the tips Rich! I will try them out next weekend!

                  On a side note, the Buell kept me busy with unforeseen breakages, plus I started restoring the small 50s fridge:





                  Repair sections:






                  All made using this:

                  Comment


                    What Rich is saying sounds about right to me too, I initially had it out of whack and it was almost impossible to get some good braking force out of it.

                    Nice work on the fridge!
                    1982 GS450E - The Wee Beastie
                    1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                    sigpic

                    450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                    Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                    Comment


                      Rich, thanx for your advice - it worked a treat and the back brake is now perfect!
                      Who would have guessed...

                      Now just sorting out spongy front brake!

                      I fixed spacing issue for bar end mirror to ensure it doesn't interfere with throttle.
                      Then filled up tank with fresh fuel, cranked end cranked and saw fuel running out overflows of carbs...

                      Unhooked fuel lines and it just kept flowing, which means the petcock is now fully shot!

                      Time to search for a new one.
                      Then it is carb adjustments and hopefully running this coming summer!

                      Comment


                        I can't remember now Wally but what's the setup with your front brake? If you have the original rubber hose on there then ditch it... get a new braided line! I got mine from Rennsport via eBay, something like $US26 from memory.

                        Rebuild that master cylinder if you haven't done so also... the genuine parts aren't too expensive so you can do it properly.
                        1982 GS450E - The Wee Beastie
                        1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                        sigpic

                        450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                        Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                        Comment


                          Pete, all rebuilt with braided hose:
                          Are you doing a restoration project of some kind on a GS? Let everyone see what you are doing by posting the details here.


                          Master cylinder was faulty, bought new Chinese one, not sure if that is the problem?

                          Ps - glad to hear your bike is running on 2 cylinders again!

                          Comment


                            Cheers Wally, I'm glad too

                            With your M/C... is it the same size piston bore as stock or different? I went slightly smaller (12.7 or 12.9mm from memory) and it made an improvement... slightly stronger force but the lever comes a bit closer to the 'bar which gives it a bit more feel.

                            You can also try another bleed... this time when you're done strap the lever back to the 'bar overnight and see how it feels in the morning, made a huge difference for me.
                            1982 GS450E - The Wee Beastie
                            1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                            sigpic

                            450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                            Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                            Comment


                              Fridge is still in progress, been doing some other furniture projects, but more importantly...

                              my petcock arrived! Saw postal note in box today, so hopefully installed and running by weekend!
                              Then fine tuning jets and then roadworthy and registration!

                              hopefully!

                              And back to being active on board again!

                              Comment


                                Just a quick question regarding my replacement pertcock for the 450 that I received today.

                                In the picture the vacuum port faces away from the motor.


                                Can you simply unscrew and rotate it to face forward or is it made to only fit this way around.

                                May be a silly question, but you never know...

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