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    Frame repair

    I have been slowly moving ahead on the GS1000 resto mod. So today I started to clean up the frame and I found a substantial dent on the frame.

    It is on the down tube after the lower bend. It appears as if the bike was dropped on a sharpe object, one side only.

    Has anybody any source for frame repairs? I am going to bring it to my structures AME at work and let him have a look. I have seen repairs done to tube aircraft where they cut it out, Put in a slug, rosette weld then seam weld or fish mouth and it is good to go.

    Either this or a new frame is in order

    Comments?

    Thanks,
    Daryl
    1978 Gs1085 compliments of Popy Yosh, Bandit 1200 wheels and front end, VM33 Smoothbores, Yosh exhaust, braced frame, ported polished head :cool:
    1983 Gs1100ESD, rebuild finished! Body paintwork happening winter 2017:D

    I would rather trust my bike to a technician that reads the service manual than some backyardigan that THINKS HE KNOWS how to fix things.

    #2
    This is how my frame looked, and how I fixed it



    Are you doing a restoration project of some kind on a GS? Let everyone see what you are doing by posting the details here.


    Are you doing a restoration project of some kind on a GS? Let everyone see what you are doing by posting the details here.


    and in the end it came out like this




    .

    Comment


      #3
      Originally posted by Fjbj40 View Post
      I have been slowly moving ahead on the GS1000 resto mod. So today I started to clean up the frame and I found a substantial dent on the frame.

      It is on the down tube after the lower bend. It appears as if the bike was dropped on a sharpe object, one side only.

      Has anybody any source for frame repairs? I am going to bring it to my structures AME at work and let him have a look. I have seen repairs done to tube aircraft where they cut it out, Put in a slug, rosette weld then seam weld or fish mouth and it is good to go.

      Either this or a new frame is in order

      Comments?

      Thanks,
      Daryl
      Airplane frames and moto frames are two entirely different things. Slap some bondo on it and paint it. It's all good.
      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

      Life is too short to ride an L.

      Comment


        #4
        Don't cut it out - just fill it with weld (better than bondo and you can powdercoat) and reshape.

        I've done loads of these where guys fitted aftermarket clamp-on side-stands and they have overtightened the clamps and dented the frame.
        79 GS1000S
        79 GS1000S (another one)
        80 GSX750
        80 GS550
        80 CB650 cafe racer
        75 PC50 - the one with OHV and pedals...
        75 TS100 - being ridden (suicidally) by my father

        Comment

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