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83 gsx750esd

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    #31
    The brakelines are original but the tyres have an 07 date on them so they can stay for the moment. I have looked at some HEL brakelines but it is $450 for a full set of front and rear from the local supplier.

    I think that people either like the look of the ET/Ex light fairing or Lunchbox as some call it or you don't. There is no middle ground. I am willing to concede that i am not 100% happy with the look from directly in front but i am satisfied with the appearance from all other angles.

    This was the old view, felt like i had way too much bulk in front of me




    and this is the new view




    One of the items i had to replace was the instrument cluster as the Tacho did not work and the plastic cones which the cover screws into had all broken off so the PO had taped on the cover with electrical tape



    I thought i could improve on that so got a replacement from a local bike wrecker



    Here are a couple of shots of the bits that were worst affected by the rust



    Looking a bit better now



    If you look back at page 1 you can see the same original shots



    And under the triple clamp

    And now for the issues i came across getting it running again

    It started up allright and idled fine but it was missing a bit on partial throttle but not to any real pattern.
    It then blew a fuse. I replaced it and it blew the fuse again. I could smell a faint wiff of burning but couldn't pinpoint its source so reluctantly replaced the fuse again and got about 1km befor i could see smoke pouring out from under electrical plate on LHS. I got it home and had a closer look. When i got the Regulator/rectifier out it was absolutely cooked. Thankfully the wrecker had 1 of those so i replaced it and the bike ran better after that, not great but it stopped blowing fuses.
    I removed the tank and checked the fuel lines and fuel filter and they seemed fine. I removed all the electrical leads from coils, spark plugs and gave them another clean and reassembled. I also put more fuel in the tank as it was practically empty.
    I don't know which one helped but it ran much better after that. That just left me with the original issue of it starting to run rough at about 80-90 kmh which the previous owner had told me about.
    I had found a clue on the internet about air getting inbetween the seat and the tank and upsetting the airflow into the snorkel. You had to be going 80kmh at least before this effect occurred. So i glued an extra bit of plastic to the lugs on the front of the seat that hook under the frame hooks. This holds the front of the seat down firm.
    So out on the road again for another test and the bike went straight to 110kmh with no stuttering at all. Excellent.

    Here is a shot of the new seat













    Nearly there. I need to work out how to keep the sidecovers attached as the front lugs are missing.
    80 GSX1100 ET
    82 GSX750 EZ
    84 GSX1150 ES
    86 GSX750 ES
    10 GSXR1000

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      #32
      Here are some overall shots of the bike. I have gone low tech for the moment and fixed the side cover on with a bit of velcro on the front. The lugs have gone and the PO had drilled a hole there and screwed it to the fixing on the tank. It will do for now.











      gg

      80 GSX1100 ET
      82 GSX750 EZ
      84 GSX1150 ES
      86 GSX750 ES
      10 GSXR1000

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        #33
        Very nice clean-up job on that one, sir!
        Charles
        --
        1979 Suzuki GS850G

        Read BassCliff's GSR Greeting and Mega-Welcome!

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