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    Not to worry, my first oil change is between 30 and 50 miles after the first break-in test ride. The second one is usually about 100-150 miles later. (oil & filters are cheap, engine parts are not.)
    The next one is 500 miles. Then 1,000 and recheck the valve clearances. Next one is 6,000-8,000 miles later as it is with synthetic oil on that one.

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      To everyone reading this thread, it is not necessary to use anything other than the stock cam sprocket bolts. Some like to change things for their own reasons but the stock cam sprocket bolts are PLENTY strong. Just so you know.
      Ray.

      Comment


        ??? I did use the factory cam sprocket bolts. Those would certainly be hard to find not from a Suzuki dealer.

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          Not much done today at all. I did get the cam sprockets installed on the cams and the cams installed with new grade 12.9 Allan bolts to replace the factory grade 10.9 bolts.


          I didn't look at the picture & thought you were referring to the cam sprocket bolts since you were talking about putting the cam sprockets on the cams. The cam CAP bolts are what you were referring to, I see, after looking at the pictures again. Some look at the pictures & don't read, I like to read & don't look at the pictures so much. LOL!
          Ray.

          Comment


            Originally posted by rapidray View Post
            Not much done today at all. I did get the cam sprockets installed on the cams and the cams installed with new grade 12.9 Allan bolts to replace the factory grade 10.9 bolts.


            I didn't look at the picture & thought you were referring to the cam sprocket bolts since you were talking about putting the cam sprockets on the cams. The cam CAP bolts are what you were referring to, I see, after looking at the pictures again. Some look at the pictures & don't read, I like to read & don't look at the pictures so much. LOL!
            Ray.
            I left out words that should have been in that line. "in the cam caps". I will edit it to limit any confusion. Thanks.
            Last edited by Guest; 12-31-2014, 08:37 PM.

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              The bike looks a little cold and lonely while outside "chillin" literally.

              [/QUOTE]

              Is it an unwritten rule that nearly all 1150 ES fairings get dinged at the outer edge?
              sigpic
              When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

              Glen
              -85 1150 es - Plus size supermodel.
              -Rusty old scooter.
              Other things I like to photograph.....instagram.com/gs_junkie
              https://www.instagram.com/glen_brenner/
              https://www.flickr.com/photos/152267...7713345317771/

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                Quote- "Is it an unwritten rule that nearly all 1150 ES fairings get dinged at the outer edge?"

                As long as you were not the original owner, yes.
                I think that rule also applies to the left hand mirrors on Cooley's too.

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                  Originally posted by GSX1000E View Post
                  Did not get much done today. I did get the rocker shafts, springs, shims and rockers installed though. I used a trick that I have used for more than 40 years on shaft mounted rockers.
                  I installed some .2mm shim washers to help increase the spring side load pressure on the rockers. In this pic, I tried to get the shim that the spring rides on.
                  GSX - why do the rockers benefit from an increased spring load?

                  Greetings
                  Richard
                  sigpic
                  GS1150 EF bought Jun 2015
                  GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                  GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                  GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                  Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                  Join the United Kingdom (UK) Suzuki GS Facebook Group here

                  Comment


                    I've never had to do it to any GS engines I've built. On splayed valve, BIG valve heads, I have had to make spacers to take the place of the springs so the rockers COULDN'T move off the rocker arms but those are WAY different. What is your theory Eric?
                    Ray.

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                      Not much accomplished today but must keep at it. I washed and then painted the rear fenders inside and out. Cheapo black paint on the road side and plastic paint on the pretty sides.
                      I use gloss black because I like it better than the factory satin on them.

                      Comment


                        I shouldnt read this thread.I got some work to do..where do you find your energy?
                        Current Rides: 82 GS1100E, 00 Triumph 955 Speed Triple:twistedevil:, 03 Kawasaki ZRX1200, 01 Honda GL1800, '15 Kawasaki 1000 Versys
                        Past Rides: 72 Honda SL-125, Kawasaki KE-175, 77 GS750 with total yosh stage 1 kit, 79 GS1000s, 80 GS1000S, 82 GS750e,82 GS1000S, 84 VF500f, 86 FZR600, 95 Triumph Sprint 900,96 Triumph Sprint, 97 Triumph Sprint, 01 Kawasaki ZRX1200, 07 Triumph Tiger 1050, 01 Yam YFZ250F
                        Work in progress: 78 GS1000, unknown year GS1100ES

                        Comment


                          Originally posted by GSX1000E View Post
                          Not much accomplished today but must keep at it. I washed and then painted the rear fenders inside and out. Cheapo black paint on the road side and plastic paint on the pretty sides.
                          I use gloss black because I like it better than the factory satin on them.

                          That Looks great, what was the plastic paint you used on the fender (Plastic one!?) My rear fender is scratched to heck!

                          Comment


                            London, to increase the side load. I use similar tricks including doubling up the springs on Hi-performance Ford FE blocks like my 427 side-oiler and Buick's that use rocker rails also.

                            Limeex2, Energy??? If slower than a snail is using energy, I guess I have it.

                            Higgibaby, here is a pic of the paint (it comes in a few colors) is it also great for side covers on these bikes.

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                              Some of today's progress. Most of these are a waste of time as no one will see them but might as well do a good job anyway.
                              Re-sealed, polished and clear-coated tach drive.



                              Resealed and slightly modified cam chain tensioner polished bits, painted and clear-coated.









                              Finished product next to nasty stock unit.



                              Tiny O-ring installed along with the stock gasket.



                              More shiny bits that no one will ever see but me.



                              Rear fenders installed sort of with new rubber bits.




                              Almost forgot, I cleaned, straightened some fins and painted these bits too.

                              Last edited by Guest; 01-04-2015, 06:53 PM.

                              Comment


                                Not much of nuthin' today but I did do something. After drowning the footrest mounts for a month or so in lacquer thinner to get the remaining clear coat off, I was toying with the idea of
                                polishing these old scratched up parts. After a bout an hour of very little progress, one of these rear mounts is almost done. Not sure if it is even worth the effort.



                                I also adjusted an oil cooler mount from an earlier GS1000 model to fit onto the '83 1100E frame and mounted it.



                                At this rate, the bike should be able to ride sometime in 2020 perhaps.

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