1979 GS750E Rebuild

[GSXR7ED]

Jo,

I added more pics of the airbox on my reply...to include my trailer. I'll take better pics when I go home next week.


Ed

[JAG]

How to make replacement rubber airbox seals.

Cut a piece of packing foam to a suitable size.

Hand press this on the the edges of the airbox in order to leave indentations of where the foam needs to be scored. Mark these lines out with a permanent marker and then draw in the edges of the seal to be cut.

Cut out a rough blank as shown below.

Foam blank being marked and cut,

Clamp this into place with the metal sidepanel as a trial fitment.

This will highlight areas needed to be trimmed. Source material such as this from custom gasket material suppliers, use your foam blank as a guide cut out a rubber seal and score in a similar manner.

http://www.ebay.co.uk/bhp/rubber-gasket-sheet

Scan through the suppliers homepages to find a suitable material (thickness, sealing, oil / heat resistance properties)

This foam gasket seal is also missing.

Seen here in the second airbox I sourced. Again go through the custom gasket material suppliers homepages and you will find a suitable material

Jo