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1981 Suzuki GS550T Project complete!

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    1981 Suzuki GS550T Project complete!

    It took two years (working an hour at a time, researching on this site, and a lot of time) but she is finally done! Thank you all for your advice, assistance, and all the threads here that saved my sanity and made this possible.

    The build was this:

    1981 Suzuki GS550T, bought for 150 bucks with a clean title and a locked up engine. No Ignitor unit was included.

    Chopped back of bike, welded up a tail hoop.
    Built pans under seat, relocated all electronics out of the triangle.
    extended wiring, new tail light with integrated signals.
    new turn signals up front, fork gators, cut top of triple trees, put on clip ons.
    LED turn signals required resistors, hard wired those in.
    New headlight brackets, lowered headlight.
    Peeled fender, pulled out the support, cleaned it up, painted it and put it back on.
    rebuilt all brakes, including new rear master cylinder setup.
    new grips, front levers, cables, ran totally gauge-less, have a digital HUD on my phone that mounts into phone mount for a speedo.
    knocked knee dents into my tank, bondo and paint. blacked out my badges.
    I wrapped the exhaust back to the collector, sealed it with silicone spray.
    pulled the carbs, Dynojet stage 3 jet kit, fully cleaned them, and re ganged them to sync.
    K and N flatside air filters to finish her off.

    I left her a little ugly, a little rusty in spots. Going for a bit of a Mad Max look. At least for now. Couldn't resist the Vintage Evil stickers on the back though. I sent a few photos to Dime City to thank them for the parts, they said they will put me on their media feeds. I owe you guys so much.... couldn't have done this without you. Thank you!

    #2
    Here is my 1981 Suzuki GS550T completed

    PART_1495472502917_1495472503013.jpg

    Here she is!

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      #3
      Another photo of completed project!

      PART_1495641006093_1495641006219.jpg

      Photo number 2 of completed project.

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        #4
        Awesome! What did you have to do to free the engine?

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          #5
          Nice job.

          V
          Gustov
          80 GS 1100 LT, 83 1100 G "Scruffy"
          81 GS 1000 G
          79 GS 850 G
          81 GS 850 L
          83 GS 550 ES, 85 GS 550 ES
          80 GS 550 L
          86 450 Rebel, 70CL 70, Yamaha TTR125
          2002 Honda 919
          2004 Ural Gear up

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            #6
            Yeah, I like it, too. Turning around a p.o.s. into something ride-able is always a good thing.
            1979 GS1000S,

            1982 Honda CX500 Turbo, 1982 Honda MB5 w/CR80 motor, 1977 Honda "nekid" Goldwing, 1976 Honda CB550F cafe', 1972 Honda XL250 cafe'

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              #7
              Originally posted by jdion81 View Post
              Awesome! What did you have to do to free the engine?
              I pulled the spark plugs, poured a healthy splash of Marvel Mystery Oil in each cylinder. Then I sprayed in a whole can of PB blaster split between all 4 cylinders. Then I let it sit for 3 days. After some time.to soak, I got a socket wrench, pulled off the right side engine and GENTLY started rocking the crankshaft back and forth. After a few back and forth......I'd let it soak some more. Within three more days she was spinning free.

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                #8
                Jason, nice work on getting another GS back on the road and out of the parts bike status.
                Hey, i thought it was Nickle Town not Dime City.
                2@ \'78 GS1000

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                  #9
                  lol nope, Dime City Cycles, Largo Fl. Hey, can I see some photos of your '78 1000's? Do yours have the wire wheels?

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