Here is what I did to fix the tachometer. I used a Dremmel to cut the plastic right under the glass. I suppose using a fine toothed hacksaw would also work in this situation. After that I took the two screws holding the unit to the case off. Now I had access to the mechanical parts of the tach. I sprayed it all with some Liquid Wrench Penetrating Oil. The tach started spinning freely after that. I used some WD-40 to clean everything, and to keep it well lubed. I put it all back together, then used some 7 minute epoxy to glue the window back on. With the plastic sleeve and the foam rubber thing that goes around it back on, you can not even tell that I worked on it. The tach works perfectly now.
Also, if anyone is going to do this, the oils do not hurt the gas gauge that was found on my GS550L. Oil does not conduct electricity or interfere with magnetics, and the gas gauge is an electrical system. WD-40 will actually clean electrical contacts.
I am very pleased with the results. You can not tell even a little that the gauge was cut and glued back together. The tach was bothering me, because I get obsessive about things working properly, even if they are kind of useless. Now I can rest assured that I have a working tach, that I will likely never use (I mean who looks down at the tach before shifting anyway).
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