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Gs850GT air forks conversion to non-air

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    Gs850GT air forks conversion to non-air

    Hi all I am restoring an American 1980 gs850g but I want to get rid of the air assistance as used on UK models. I have managed to find a set of GL forks which have the leading axle. My question is can I use the internal springs and spacers from the GL as it is my understanding (I stand to be corrected) the air springs are shorter or weaker.
    thanks
    Ken

    #2
    Going to a leading axle fork will change the handling/geometry of the bike, not advised. I've seen posts where folks have inserted a small PVC pipe spacer between the top of the spring and the air cap. Use the same cab, just don't put any air in. You may have to experiment w/ how long a piece of pipe you want depending on the pre-load you want.
    Rich
    1982 GS 750TZ
    2015 Triumph Tiger 1200

    BikeCliff's / Charging System Sorted / Posting Pics
    Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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      #3
      Thanks Rich
      I wasn't planning on changing the fork legs just the springs and caps as my air cap is broken and I can't find a replacement. If I'm honest I have also heard that air forks don't work well anyway. I am aware without the air the springs are too soft with too much sag. As you say I could put a pipe in to give preload but the springs on the air springs are shorter and already have a 4 inch spacer so I'm concerned adding more preload may cause the spring to bind on braking or hitting bumps. I have a set of springs from a GL with no air. The springs are two per side main spring and a softer helper spring at the top but appear slightly longer combined than G. I might just have a go and see what happens.

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        #4
        RichDesmond is the resident fork guru, and (former? - I forget) owner of Sonic Springs. If he doesn't chime here with some advice, send him a PM.
        Rich
        1982 GS 750TZ
        2015 Triumph Tiger 1200

        BikeCliff's / Charging System Sorted / Posting Pics
        Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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          #5
          I wouldn't bother with the L fork springs. Take your original springs, chop off 4" of coils, and then fashion a PVC spacer to take up the lost length. This will stiffen up the front end a fair bit. A better solution is to change the fork springs to something stiffer all together.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            #6
            Sonic or Race Tech STRAIGHT RATE springs. Use your fully geared up weight, not how much you expect to be in Spring after your Winter diet.
            1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

            2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

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              #7
              Originally posted by Nessism View Post
              I wouldn't bother with the L fork springs. Take your original springs, chop off 4" of coils, and then fashion a PVC spacer to take up the lost length. This will stiffen up the front end a fair bit. A better solution is to change the fork springs to something stiffer all together.
              If you're going to do this Chop it off from the closely wound end & dress the cut edge. Put a metal washer between the spring and the PVC spacer...
              1980 GS1000G - Sold
              1978 GS1000E - Finished!
              1980 GS550E - Fixed & given to a friend
              1983 GS750ES Special - Sold
              2009 KLR 650 - Sold - gone to TX!
              1982 GS1100G - Rebuilt and finished. - Sold
              2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

              www.parasiticsanalytics.com

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