Announcement

Collapse
No announcement yet.

1000SZ master cylinder rebuild order

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    1000SZ master cylinder rebuild order

    it's been to many year since i pull this thing apart, now is time to rebuild. I let the old seal pack assemble the way it came out the best i can rember but can you folks confirm a few things?
    @Nessism
    @bwringer
    first picture, is this the order in which in all get stuffed into the cylinder?



    second question

    the shaft, seal does it get pressed into the metal cup like shown in the old set?
    is the shaft seal turned in the right direction?

    78 GS1000 Yosh replica racer project
    82 Kat 1000 Project
    05 CRF450x
    10 990 ADV-R The big dirt bike

    P.S I don't check PM to often, email me if you need me.

    #2
    I'm sorry, I don't know the answer. Other than, it seems that the seal does press into metal cup, assuming there is a recess to do so.

    I'd try to replicate the old setup, if possible. It's been working for a long time, eh? That suggests it's okay.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment


      #3
      thanks for the input it kinda confirms what i am thinking.
      i'll dig through my parts stash and see if i have any other MC i can pull a part.

      This is the best image i could find in the manual

      image.png
      page 10-24 of the 1100 manual​
      78 GS1000 Yosh replica racer project
      82 Kat 1000 Project
      05 CRF450x
      10 990 ADV-R The big dirt bike

      P.S I don't check PM to often, email me if you need me.

      Comment


        #4
        so i put it together like the "new set" photo shows. I stuffed the gasket into the cup like the "old set" shows. It's building pressure and not leaking so i would assume i have done it correct. Lets see what 24hr says.

        I pull a early model MC a part and confirmed seal edge direction, even though it's a different design the leading seal edge direction is the same.

        here is a pic of the progress


        78 GS1000 Yosh replica racer project
        82 Kat 1000 Project
        05 CRF450x
        10 990 ADV-R The big dirt bike

        P.S I don't check PM to often, email me if you need me.

        Comment


          #5
          Niiiiiiice!


          I took this a while back as a reminder to future me of what goes where in what direction in general.

          Maybe it will be of some use to someone somewhere.

          1983 GS850G, Cosmos Blue.
          2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
          2015 Yamaha FJ-09, Magma Red Power Corrupts...
          Eat more venison.

          Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

          Celeriter equita, converteque saepe.

          SUPPORT THIS SITE! DONATE TODAY!

          Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

          Comment

          Working...
          X