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82 1100E forks air manifold question

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    82 1100E forks air manifold question

    Hey everyone I have a couple of questions about reinstalling forks on an 1100e with the air assisted forks

    Is there any specific orientation for the air hole in the fork tubes? The manual says just to line up the upper end of the tube with the top of the triple tree and the manifold is sealed around the whole diameter of the tube but the air valve being pointed is making me question if it needs to go into that hole in the tube.

    looked in the service manual and didn’t find any mention of either during reinstall. Thanks for any help!
    Last edited by wilsonsandy07; 03-21-2024, 10:00 AM.

    #2
    I don't think the orientation of the hole matters, the collars around the tubes are sealed all around.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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      #3
      Agreed. . . . . . . . .
      If you're not living on the edge, you're taking up too much space.

      Comment


        #4
        Thanks for the input guys, I went ahead and pushed with the install, looking good so far

        Comment


          #5
          Many here report improved front end action after ditching the soft stock fork springs, and installing Sonic Springs instead. With the better springs, you don't need to monkey around with air. The air itself increases seal stiction, not to mention, it leaks out over time.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            Been there, done that (I went with Race-Tech straight rate .9).

            If you do want to keep the air function, you'll need a special, purpose-designed pump. DON'T use a tire pump.
            1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

            2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

            Comment


              #7
              Good info Nessism/Rob, I’ll probably end up switching springs in the near future but for now I just need to get the damn thing in solid running condition. Lower priority on the list right now air assist will have to do for now

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