I think I have the same problem with the rear master cylinder, stuck solid. I let it soak for 24 hours, guess I need to leave it for longer. If someone has an alternative to a soak I am all ears. Here is a picture of the rear stuck part:
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Mop Bucket
The brakes are kicking my butt! I can't figure out how to get the front master cylinder plunger out. Got the snap ring out after making my own snap ring pliers out of needle nose pliers. A metal washer came out on its own. But how do I get the rest of it out? Here is a picture of what I am talking about:
I think I have the same problem with the rear master cylinder, stuck solid. I let it soak for 24 hours, guess I need to leave it for longer. If someone has an alternative to a soak I am all ears. Here is a picture of the rear stuck part:
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Sounds like it was in the same condition one of mine was in. Let is soak some and since you can get it from the opposite end (I couldn't with one of mine), take a small screwdriver (one you don't want) or a small piece of dowel and knock it loose from the opposite side. You'll more likely want to replace the piston anyway.
The shape of mine didn't allow for that idea and I had to get a new one. But it's worth a shot. Someone else here recently made a comment about heating it up but I don't remember who or when. You might do a search on it.Cowboy Up or Quit. - Run Free Lou and Rest in Peace
1981 GS550T - My First
1981 GS550L - My Eldest Daughter's - Now Sold
2007 GSF1250SA Bandit - My touring bike
Sit tall in the saddle Hold your head up high
Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"
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Those plungers should just pull out... sometimes you can push/hammer then out from the backside with a wooden dowel inserted through the banjo bolt hole.
However, once out, inspect the MC ID bore very closely for pits & gouges - sometimes when they're that hard to remove the ID is already toast.
Good luck - keep soaking them & spray PB Blaster on the inside too.'85 GS550L - SOLD
'85 GS550E - SOLD
'82 GS650GL - SOLD
'81 GS750L - SOLD
'82 GS850GL - trusty steed
'80 GS1100L - son's project bike
'82 GS1100G - SOLD
'81 GS1100E - Big Red (daily rider)
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Forum LongTimerGSResource Superstar
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That's the piston cup showing on the rear master. Some compressed air in though the outlet port should get it out.
For the front, I had a similar stuck plunger and had to take pliers and pull it out. Push in as far as possible and then quickly pull back to snap it out. Took several pulls before it came out.
And Mike is right, good chance the master is corroded, but hope it isn't.Ed
To measure is to know.
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Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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Mop Bucket
Originally posted by Nessism View PostThat's the piston cup showing on the rear master. Some compressed air in though the outlet port should get it out.
Can't get rear plunger to budge. I had it soak in carb cleaner for a week and still no movement. Tried heat and then air and it is still stuck. Anyone have other suggestions? I have it soaking in penetrating oil. I get the feeling I am over noobing it and missing the solution. The other end of the plunger is a 90 degree turn with a small opening so not sure how I can get anything in there.
Originally posted by Nessism View PostFor the front, I had a similar stuck plunger and had to take pliers and pull it out. Push in as far as possible and then quickly pull back to snap it out. Took several pulls before it came out.
Originally posted by Nessism View PostAnd Mike is right, good chance the master is corroded, but hope it isn't.
Thinking of buying a new old rear master cylinder and hope for better luck. Looks like I will be bitting the bullet on rebuild kits for both cylinders either way. I can get both for $150 at the dealer, ouch.
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I must say this thread has given me a slim hope that mine's still salveable...1982 GS450E - The Wee Beastie
1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020
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450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh
Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11
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