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    #16
    i flushed out the lines and drained the calipers the only thing i didnt take off was the anti dive

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      #17
      Originally posted by Im Faster View Post
      i flushed out the lines and drained the calipers the only thing i didnt take off was the anti dive

      Good luck flushing...

      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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        #18
        I like to use a torch tip cleaning set to unblock all my little holes.

        Something like this...http://cgi.ebay.com/ebaymotors/Summi...item5ae0652317

        Comes in handy all the time.

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          #19
          Holy crap.. i dont know how to take a caliper apart lol to clean it.. theyre easy enough to take off.. i justy dunno how to disassemble...

          i guess its time for google

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            #20
            Originally posted by Im Faster View Post
            Holy crap.. i dont know how to take a caliper apart lol to clean it.. theyre easy enough to take off.. i justy dunno how to disassemble...

            i guess its time for google
            No, just go back and read over Basscliff's site.
            Cowboy Up or Quit. - Run Free Lou and Rest in Peace

            1981 GS550T - My First
            1981 GS550L - My Eldest Daughter's - Now Sold
            2007 GSF1250SA Bandit - My touring bike

            Sit tall in the saddle Hold your head up high
            Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
            and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

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              #21
              Originally posted by Nessism View Post
              Good luck flushing...

              Ed you found a nice one with no brown sugar or rocks in it.
              Most of them are worse.
              http://img.photobucket.com/albums/v5...tatesMap-1.jpg

              Life is too short to ride an L.

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                #22
                So will i need a rebuild kit?
                or can i just take them apart and clean and put back together?
                obviously a new kit would be better.. but i dont have the cash right now to spend on it..

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                  #23
                  and to take the piston out i just pull off the caliper and extend it by pumping the brake the it should pry out by hand.. if not ill need air to get it out?

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                    #24
                    Originally posted by Im Faster View Post
                    So will i need a rebuild kit?
                    or can i just take them apart and clean and put back together?
                    obviously a new kit would be better.. but i dont have the cash right now to spend on it..
                    That depends on what you find. You should get a rebuild kit... but if nothing is ripped and is still pliable, you may be able to get away without one. If the piston is pitted you will need a new one.

                    Originally posted by Im Faster View Post
                    and to take the piston out i just pull off the caliper and extend it by pumping the brake the it should pry out by hand.. if not ill need air to get it out?
                    Normally, I pump the brakes until the piston pops out. But if your return port is clogged I'm not sure it will work. The other, more popular, option is air.

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                      #25
                      OK thanks..
                      I dont have air so lets hope pumping works or im gonna have to take them somewhere lol

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                        #26
                        Well... i cleaned the master cyl. and now i have 0 pressure.. bleeding doesnt help.. any ideas?

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                          #27
                          Try bleeding in stages. Bleed the mc first by leaving the hose off the MC, finger over the banjo bolt hole and pump away. - cover everything that is painted with rags as fluid will squirt everywhere. Once that's working connect the hose to the MC and disconnect at the other end and so on.
                          79 GS1000S
                          79 GS1000S (another one)
                          80 GSX750
                          80 GS550
                          80 CB650 cafe racer
                          75 PC50 - the one with OHV and pedals...
                          75 TS100 - being ridden (suicidally) by my father

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                            #28
                            Okay so here we go..

                            first bled brakes.. no help
                            second cleaned master cylinder. no help
                            bled brakes and flushed again.. no help

                            popped the pistons out of the calipers..
                            no brown sugar or anything like that.. a little dirty fluid... cleanded the inside of the calipers and the pistons and they had stick looking stuff on the sides of them.. i took a razor blade and scraped it all off.. cleaned everything again. put on new pads and rebled everything..

                            and NOW.......

                            the bike rolls!!! with almost no pushing!!!!!
                            no more locked up brakes..

                            and you would be surprised in the power increase when you dont have the brakes on haha..

                            finally i get to start riding.!!!!

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                              #29
                              Great,

                              But, be careful on your 1st ride

                              I would have replaced that flat O ring around the pistons while I was in there
                              1978 GS 1000 (since new)
                              1979 GS 1000 (The Fridge, superbike replica project)
                              1978 GS 1000 (parts)
                              1981 GS 850 (anyone want a project?)
                              1981 GPZ 550 (backroad screamer)
                              1970 450 Mk IIID (THUMP!)
                              2007 DRz 400S
                              1999 ATK 490ES
                              1994 DR 350SES

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                                #30
                                hey guys, similar problem on my cb900.

                                It's got Dual Pistons.

                                I rebuilt the Master, and both calipers.

                                Covered the hole on the MC, and I get proper pressure, but once I hook up to the lines, the fluid goes down a little bit to the calipers, BUT I just have no pressure and the Brakes are too soft, pistons won't compress.

                                We've tried bleeding it a million times.

                                Does it sound like we have air getting in somewhere still?

                                I've heard of people having similar problems and they HAD to use a mighty vac to suck all the air out and rebuild pressure?
                                Last edited by Guest; 05-25-2011, 06:53 PM.

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