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    #16
    See the pic below. The relief port is obscured by the reservoir on these round-reservoir master cylinders. It's the port with the red arrow pointing to it. That's actually not just a hole, there's a passage underneath so even when it's clean you can't see into the bore. These ports are notorious for becoming blocked and causing just the symptom you describe. You must remove the reservoir to clean that passage.

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      #17
      Ahhhh ok I wasn't aware. When I rebuilt my MC I couldn't get the reservoir off. Seeing the hole there and it being clear I decided not to apply the force it would take to remove for no reason.

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        #18
        Originally posted by LarryC View Post
        Ahhhh ok I wasn't aware. When I rebuilt my MC I couldn't get the reservoir off. Seeing the hole there and it being clear I decided not to apply the force it would take to remove for no reason.
        You should be able to clear the port with the reservoir on
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

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          #19
          Ok well......now that I know its there I will look more diligently.

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            #20
            Take off the MC reservoir cover and slowly (i mean slowly) squeeze and release the brake lever

            You should see a spurt of fluid from the return port. It should come up a bit higher than the level of the fluid (a mini geyser)

            No spurt, clogged port
            1978 GS 1000 (since new)
            1979 GS 1000 (The Fridge, superbike replica project)
            1978 GS 1000 (parts)
            1981 GS 850 (anyone want a project?)
            1981 GPZ 550 (backroad screamer)
            1970 450 Mk IIID (THUMP!)
            2007 DRz 400S
            1999 ATK 490ES
            1994 DR 350SES

            Comment

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