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    M/C site glass replace

    Any advice on a brake fluid proof glue to use. replacing deteriorated plastic site glass with a glass one.

    #2
    I have never found a piece of glass the right size and shape, but have replaced several with a piece of Lexan.

    The glue I used was a two-part epoxy. After removing the old window, dry-fit the new window to make sure it fits. Remove it, then mix the epoxy. Spread a thin bead on the ledge where the window will sit, place the window, then spread a bit more epoxy around the edge to make sure it's sealed. Even if it's quick-set epoxy, let it set overnight before turning the master cylinder upright and filling it with fluid.

    .
    sigpic
    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
    Family Portrait
    Siblings and Spouses
    Mom's first ride
    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

    Comment


      #3
      I really need to do this on my GS850 before something Very Bad happens... wasn't there a kit or someone selling new master cylinder sight glasses?
      1983 GS850G, Cosmos Blue.
      2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
      2015 Yamaha FJ-09, Magma Red Power Corrupts...
      Eat more venison.

      Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

      Celeriter equita, converteque saepe.

      SUPPORT THIS SITE! DONATE TODAY!

      Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

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        #4
        Someone a year or so ago found some glass watch crystals that fit.
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment


          #5
          Thanks Steve. I got a glass one from New River Cycle in Dublin, Va. I put the caliper on it and it appears to be the right size. They say they can custom make any size you require.

          Comment


            #6
            Ah, here they are:
            1983 GS850G, Cosmos Blue.
            2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
            2015 Yamaha FJ-09, Magma Red Power Corrupts...
            Eat more venison.

            Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

            Celeriter equita, converteque saepe.

            SUPPORT THIS SITE! DONATE TODAY!

            Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

            Comment


              #7
              i ordered a watch crystal from ebay, like 2 dollars or something. doing it this winter. +1 on the epoxy, i think even jbweld will work.

              greg
              1983 GS 1100 ESD :D

              Comment


                #8
                If I didn't already have several small pieces of Lexan (acrylic will also work) sitting in the corner of the garage, I would go for the watch crystal.

                What are they made of?

                Do they withstand constant exposure to brake fluid?

                How fragile are they, in case they get bumped?

                .
                sigpic
                mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                #2 son: 1980 GS1000G
                Family Portrait
                Siblings and Spouses
                Mom's first ride
                Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                (Click on my username in the upper-left corner for e-mail info.)

                Comment


                  #9
                  good questions. watch crystal material? i dunno, not plastic, some mineral. tough enough to survive on a watch? there is a more detailed thread around somewhere....http://www.thegsresources.com/_forum...=watch+crystal
                  towards the end there is a link to another website where the idea originated. i'll post to show how it went with mine, i need to make a thread with all my winter projects in it anyway.

                  greg
                  1983 GS 1100 ESD :D

                  Comment


                    #10
                    I did it with the watch crystal, even posted on that thread Greg mentioned
                    .
                    Something like this is what you want: http://www.ebay.com/itm/Lot-of-2-Mas...item53ebadab79

                    16.7 mm is the size.

                    Comment


                      #11
                      THIS is similar to what I use.

                      Half the price, MANY more sight glasses possible, also many other uses.

                      Plus, ... you can go to your local Lowe's or Home Depot store and have it TODAY.

                      .
                      sigpic
                      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                      #2 son: 1980 GS1000G
                      Family Portrait
                      Siblings and Spouses
                      Mom's first ride
                      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                      (Click on my username in the upper-left corner for e-mail info.)

                      Comment


                        #12
                        Originally posted by Steve View Post
                        If I didn't already have several small pieces of Lexan (acrylic will also work) sitting in the corner of the garage, I would go for the watch crystal.

                        What are they made of?

                        Do they withstand constant exposure to brake fluid?

                        How fragile are they, in case they get bumped?

                        .
                        Not sure what they are all made of but the high end watches use sapphire.

                        -Dave
                        82 GS1100E
                        five asses because it's far superior to having just four!
                        Yes, I watched too much South Park!

                        Comment


                          #13
                          Info sight glass replacement

                          Just thought I would share this... It helped me ALOT!!!

                          Thanks Pankake

                          Comment


                            #14
                            Shameless plug
                            I've been doing these for a couple of years now. Look like factory replacement, don't need glue
                            Log into Facebook to start sharing and connecting with your friends, family, and people you know.

                            Comment

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