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stuck caliper?

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    #16
    Yes, there are some o-rings which are not apparent on the pictures you provided. They appear to be missing?. Part no. is 59111-45001, marked as "3" on the parts diagram. You'll need two.

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      #17
      Originally posted by postman_pat View Post
      Yes, there are some o-rings which are not apparent on the pictures you provided. They appear to be missing?. Part no. is 59111-45001, marked as "3" on the parts diagram. You'll need two.
      Fairly confident there were never any o-rings on the caliper in that spot. I'll put them on, in any case. I have a box of assorted rings. Where exactly does it go and why?

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        #18
        Not unusual for the o-rings to be missing. The calipers are a few decades old after all - they've probably been apart in the past. Maybe they were perished and got thrown away?

        They go here.

        Untitled.jpg

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          #19
          Backtracking a bit to the discussion about 5 brake fluid not absorbing water. My view of fluid for everyday use is that provided you change regularly, water absorbtion is a good thing. The fluid effectively acts as a scavenger. I see 5 as a race fluid where disc and pad wear is so high that fluid changes will happen automatically at greater frequency.
          97 R1100R
          Previous
          80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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            #20
            Thanks postman. Will stick an approximate sized o-ring on there before reinstallation.

            However ... can anyone tell me exactly where THIS - http://tinypic.com/view.php?pic=f3hudk&s=8 - goes? Still a little unsure.

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              #21
              It's a press fit into the caliper. A FIRM press fit into the caliper. You'll feel it when it goes "home".

              DSC_0006.jpg

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                #22
                Originally posted by postman_pat View Post
                Not unusual for the o-rings to be missing. The calipers are a few decades old after all - they've probably been apart in the past. Maybe they were perished and got thrown away?

                They go here.

                [ATTACH=CONFIG]38818[/ATTACH]
                BTW, I just realised, looking at your original photo, that this style of caliper axle bolt is the later type, which shouldn't require an o-ring. That's why they are missing. Just apply some grease to the bolts and re-assemble.

                Apologies for the confusion, thought I'd better set that straight. You would have had a hard time getting those o-rings on.

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                  #23
                  postman, you are a lifesaver. I successfully rebuilt and installed the caliper yesterday. I didn't see the bit about o-rings, but tried them and decided not to use them. Glad I made the right decision. I had a buddy come over and help bleed the lines .... brake is nice and firm again. Performing better than ever before. Thank you thank you thank you. Will post pictures in a few days.

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