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Stuck brake piston in calliper - how to remove

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    #31
    3-1 penetrating oil in a spray can works well. Or make your own from ATF and cellulose thinners (if you've got them in the garage).
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

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      #32
      Calipers pistons unstuck and thanks for info all !

      I had to use the grease method in the end.
      This sounded mad to start with but it works ! I have a cheap £13 lever grease gun (off ebay) and the nozzle fits
      over the bleed nipple fine. I blocked off other air ways with bolts and stuffing a bit of inner tube in holes before hand.
      I squirted grease in (blead nipple) and out came one side (prevented from coming all the way out with a piece of wood)
      To get the other side out (they are twin piston calipers) i cut a bit of inner tube and covered the central hole
      when the calipers are split , did them back up and pumped again. The other side then came out.

      I did the same to the other caliper and I now have them in bits ready for renovation.
      both pistons need renewing obviously.

      I went through using wd40 - but ended up buying proper penetrating fluid !
      A foot pump and bicycle pump, could not do it either they were well seized.
      I didnt try a air line as dont have access to one.

      i didnt realise that a grease gun goes up to 4-6000 psi !

      thanks for help.
      UKJULES
      ---------------------------------
      Owner of following bikes:
      1980 Suzuki GS550ET
      1977 Yamaha RD 250D
      1982 Kawasaki GPZ 750 R1
      1980 Suzuki GSX 250E

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