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1979 gs850g caliper rebuild - piston dust boot install questions

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    1979 gs850g caliper rebuild - piston dust boot install questions

    Hi everyone

    Im trying to fix a leak issue with my 79 suzuki gs850g from left brake caliper.

    The brakes were refreshed recently but the seals were not replaced.

    Shortly afterwards the caliper was leaking.

    I purchased a new caliper piston and seal kit (I needed to order aftermarket from England, suzuki no longer makes the piston for the 1979 model N.)

    The new piston and seal kit is from "Rhino" and included the stainless steel piston, pressure seal, and a dust boot seal.

    The pressure seal went on easily. No issues.

    The dust boot that goes over the piston does not seem to want to go on the metal "lip".

    the OLD dust boot goes on easy.


    would it be major issue to use the old dust boot ?


    Thanks

    sean

    #2
    You can use your old boot no problem. Or leave it off altogether.
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

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      #3
      I just did this. Here is a neat video that shows how to install the boot.
      Front brake caliper overhaul rebuild Honda civic. I am overhauling a front brake caliper on a Honda civic. I use a foot-pump and modified tyre valve stem ...


      See the trick around minute 14. Works well for me.

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