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Compatible brakes for 1981 GS450

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    Compatible brakes for 1981 GS450

    I'm looking to replace the stock front brake caliper on a 1981 GS450. My trouble is not knowing which models have typically compatible calipers?

    Some suggestions appear that the early Katanas had 4 piston calipers that fit.
    Can anyone point me in the right direction?

    The current caliper is in such poor condition it really isn't worth trying to rescue. Aside from which I might do a twin disc setup, as the forks can deal with it.

    What are the measurements I need to take into consideration?
    Eye-to-eye on the axial mounting plate?
    Disc diameter?
    How much leeway in terms of disc diameter do you have before it starts to become an issue?

    Thanks for any info

    #2
    The only one I know for sure is the left caliper off my Katana is a direct swap. When I'm talking Katana here, I'm talking early as in 81 to 85 Katanas, and the 750/1000/1100 not the popup model.

    I know there are other models that use the same calipers but I'm not sure exactly which ones at present, but you could use the parts fiche at Alpha Sports to find the part number then do some reverse searching for other models that share it. I tried the caliper and caliper bracket, I don't think you could use the 450 bracket with the Katana caliper though.
    1982 GS450E - The Wee Beastie
    1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

    sigpic

    450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

    Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

    Comment


      #3
      You can do half of a Salty_Monk Twinpot upgrade with a caliper from a GS 500 and an adapter plate

      I don't think any other GS models used 4 piston brakes
      1978 GS 1000 (since new)
      1979 GS 1000 (The Fridge, superbike replica project)
      1978 GS 1000 (parts)
      1981 GS 850 (anyone want a project?)
      1981 GPZ 550 (backroad screamer)
      1970 450 Mk IIID (THUMP!)
      2007 DRz 400S
      1999 ATK 490ES
      1994 DR 350SES

      Comment


        #4
        Yes you can fit a CBR rotor & a single Twinpot Ninja sliding pin type caliper to that model with adapters... 4 Piston calipers won't fit as they are too deep, the forks aren't wide enough to provide clearance.
        1980 GS1000G - Sold
        1978 GS1000E - Finished!
        1980 GS550E - Fixed & given to a friend
        1983 GS750ES Special - Sold
        2009 KLR 650 - Sold - gone to TX!
        1982 GS1100G - Rebuilt and finished. - Sold
        2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

        www.parasiticsanalytics.com

        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

        Comment


          #5
          Phew: timely advice from salty_monk. Thanks for that: was actually looking at the non-sliding type and thinking a bracket could be made..

          Comment


            #6
            I had forgotten all about the twinpot option! Yep, definitely a goer, but the GS500 caliper mentioned above could have a minor issue. I'm pretty sure the disc on those is on the right side rather than left side, so the bleeder is likely to be at the bottom rather than top. I don't think it's the end of the world but would definitely make bleeding an interesting challenge.
            1982 GS450E - The Wee Beastie
            1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

            sigpic

            450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

            Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

            Comment


              #7
              My notes say the following bikes have that caliper on the left:
              87-93 Ninja EX500
              90-93 Suzuki VX800

              Of course, you can also find the left caliper only from the several bikes with dual calipers.
              Jordan

              1977 Suzuki GS750 (My first bike)
              2000 Kawasaki ZRX1100
              1973 BMW R75/5

              Comment


                #8
                Yep, plenty of sources of calipers. There are more rights (and newer) rights around than lefts due to the Ninja 250. The newest ones come from the 99-2006 Concourse.
                1980 GS1000G - Sold
                1978 GS1000E - Finished!
                1980 GS550E - Fixed & given to a friend
                1983 GS750ES Special - Sold
                2009 KLR 650 - Sold - gone to TX!
                1982 GS1100G - Rebuilt and finished. - Sold
                2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                www.parasiticsanalytics.com

                TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                Comment

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