'81 GS550T ignition replica for a few euro !

[kokar]

have a look here
http://www.moto.gr/forums/showthread.php?t=130182 ( photo & video )

there is not update for the part list....
part list
-------------
D1,D11,D21 = 1N4007
Q11,Q12,Q13,Q21,Q22,Q23 = 2SC1959
Q01 = 2SK163
Q14,Q24 = 2SD977 or 2SD1976
if you find the 2SD1976 Darlington then you have not need to put the zenner Z11 & Z21
Z11 Z21 = ZY350v /1,3W
Z01 = ZD4,7/1,3W
R11, R21 = 1K
R12, R22 = 3,9K
R13, R14, R15, R16, R23, R24, R25, R26 = 4,7K
R18,R28 = 300 ohm
R19,R29 = 470 ohm
R17, R27 = 300 ohm 2W
C01 = 100nF/63v
C02 = 100μF / 63V/105?
C11, C21 = 22nF/63V
C12, C22, C13, C23 = 10nF/63V
C14, C24 = 150nF/400V

i am still looking in my lab to find where the schematic and the PCB are
when i found them i will upload a.s.a.p
thanks for the comment

 

[kokar]

you can download the PCB file Suzuki GS550T.LAY from the following link

https://www.sendspace.com/file/f1x6f0

you can download a demo from abacom
http://www.abacom-online.de/uk/html/sprint-layout.html




.

 

[tom203]

You do nice (and amazing) work! thanks for your efforts

 

[60ratrod]

Kokar, this is an amazing thread! I have a question though. I found my signal generator on my 81 650g is going out, leaving me to run on cylinders 2 & 3. Do you think it's possible to repair my signal generator? The ohm specs are from 250-360 ohms, and it meters out at 421 ohms. I got a used one on ebay, I'm just waiting for it to get here

 

[kokar]

for your problem the suspect is one of the following
a) connectors
b) ignitor
c) ignition coils
d) spark plug
e) spark plug cap
f) pickup coils

 

[kokar]

all the photos are in the following link

http://www.moto.gr/forums/showthread.php?t=130182






.

 

[kokar]

sorry but the imageshack erase all of my photoes....i dont know why

https://www.facebook.com/groups/Greekcustoms/605848972863154/?notif_t=group_comment

https://www.facebook.com/photo.php?fbid=10203801960025898&set=pcb.605848972863154&type=1&theater








.

 

[SepiS]

I was adviced by tom203 to put this message here since according to tom203 kokar speaks ignitor, Suzuki GSX 1100 EFE -84/85

Has anyone found out what is in gum in the metal cover which is marked HI-121 ID30? what is this component? and can it be replaced with...? The new transistors I have are BU806, electrolytic condensers are available, the polyester condensers 153k100n are rare, no data sheet found, but bought substitute type 1yF, 100V based on markings on the old polyesters. The igniter is 32900-00A10, 131100-4060, C, In fact I should have bought 0,1yF 100V
SepiS

 

[kokar]

the image of your ignitor is too small ...




.

 

[scrapper]

Kokar Will your igniter work on a 82 gs650L ? It has mechanical advance and 3 wires.
this is what mine looks like. Thanks for any info.

 

[kokar]

do you have the electrical wired diagram?

 

[scrapper]

It says 32900-34210. Looks like it is sealed in epoxy unless you know best way to get it apart? I have no idea how to find a cheap replacement. I have a shindengen that has kr3 ci-78b on the plug and 5.3 with 232 under it on the body.It has a 4 wire plug and a 2 wire plug on it. Any idea if it would work?

 

[kokar]

check this out and tell me if your igniter has the same color as the following image

 

[scrapper]

2 wire plug has blue and green. the four wire plug has black /white, black/green,white, and orange/white. I'm color blind an cannot tell exactly which colors are on the picture you posted, I think a couple are different.

 

[scrapper]

I got a board made. I found a guy on here, http://www.madbeanpedals.com , goes by the name Haberdasher. It looks great, he wanted me to solder all the stuff on there first but that will take a while. I went ahead and put it on here anyway. He was not sure of a couple of the hole sizes. It looks just like the one you made. I guess I better start finding the parts to solder on there. Hope it works.

[h=3][/h][h=4][/h]

 

[Matchless]

2 wire plug has blue and green. the four wire plug has black /white, black/green,white, and orange/white. I'm color blind an cannot tell exactly which colors are on the picture you posted, I think a couple are different.

Kokars ignitor uses 3 wires from the pickups where yours has 2 wires. His will not work with your pickups, but you can fit an ignitor from a GS1000 or 850 which also have two wires from the pickups.

 

[scrapper]

Thanks, I figured out the 3rd wire was the oil sensor and no one was including that in their count, so I got a dyna s. I had to grind a semi circle out on the bottom of it to clear the oil pressure sensor. I will keep a look out for a stock igniter. I just realized the electrical wiring is looking a little rough under the seat, going to have to chase some wires. Thanks again

 

[Loyal_Jordanian]

This is a well done job and very appreciated effort , i am only having trouble finding the schematic here , noon of the pictures showing , [FONT=verdana, arial, sans-serif]would someone kindly help me please ?[/FONT]

 

[roeme]

This is a well done job and very appreciated effort , i am only having trouble finding the schematic here , noon of the pictures showing , [FONT=verdana, arial, sans-serif]would someone kindly help me please ?[/FONT]

Page two of the thread he linked. http://www.moto.gr/forums/showthread.php?t=130182&page=2


But yeah, somebody should pull that stuff and put it somewhere more accessible. Might be a worthy addition to bikecliff's pages.

 

[Loyal_Jordanian]

roeme i found the stuff , thank you for the help