• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Carbs leaking

  • Thread starter Thread starter domiles1
  • Start date Start date
D

domiles1

Guest
Number 2 carb (I'm counting left to right as I sit on the bike, is that correct?!!) and sometimes number 3 carb, are both leaking. I mean the fuel is coming out of the overflow at the bottom. No 2 is absolutely pouring out! I have taken them apart and cleaned them a few times and all seems fine. Its after a short run around town that they overflow worst, they do not get better with use! A carb rebuild kit was apparently fitted very recently so I assume that would include the shut-off valve thing - but probably not the float?
I have a spare set of carbs in the garage, should I try swapping any bits?

Thanks,

Dom.
 
sounds like the needle and seats are wore check the needle to see if there is a groove by the tips, if so they need replaced, if not maybe the float height is off ,and letting fuel fill to high so it comes out the overflow tubes

see if you can replace them as a kit ,they might not be available
 
First check is float height. It could be off and letting those bowls flood over. Next take a look at the float needles - you'll need a magnifying glass. If there is any trace of wear, usually a slight ridge. replace them.
 
Thanks guys.
Float height is correct and valve looks to be in good condition. Cannot understand it! It must be something major cos it POURS out! I cannot see why the float or valve would be sticking.
Any more ideas???
 
If you have looked at the needles with a magnifying glassa and they are flawless and the seats are ok then your floats must be sticking. They are a snug fit inside the float bowls - check that they aren't fouling the sides etc.
 
Yes, I am thinking sticking floats - but does it seem a weird coincidence it is happening on two carbs? Also, what is the best way to find out if they are sticking cos obviously you cant see them (I wish the float bowl was made of glass!). And if they are sticking, what can you do about it?
Cheers, thanks for all the help.
 
If the carbs are still on the bike give the bowls a sharp tap. That's often all that's needed to free them off.
 
not to steal a thread but i kinda got the same issue. but on mine its coming out the bottom of breather box (on side stand)and some days it runs fine next day it floods out after a mile or two. is this the same situation cause that was my first thought also(sticking floats)?
 
Last edited:
I've tried tapping the bowls many many times and had no luck. I have had the bowls off quite a few times to try to work out what is going on and taken the valves out and given everything a clean and put it all back together hoping it will be ok. Its really frustrating!!
 
Hi,

Aftermarket "carb kits" are incomplete and often include inferior parts. Except for perhaps the float bowl gasket, you should always use Suzuki OEM parts in your carbs to replace only the parts necessary. Unless they are broken or worn you can re-use them after they've been properly disassembled, dipped, and cleaned. Click HERE, HERE, and HERE for the proper procedures. The procedures are similar, but not exactly the same, between CV and VM carbs.

A bad petcock will cause fuel overflow. Click below.

Overflowing Carbs

The float valve needles or seats need only be worn a little out of round to cause problems. If you still have 30+ year old O-rings in your carbs, then you're just asking for trouble. Click http://cycleorings.com.


Thank you for your indulgence,

BassCliff
 
just printed off your notes on carbs, the sync, float pin removal,and petcock operations. VERY VERY INFORMATIVE,im gonna hit the zuki dealer with a parts order(petcock kit,and 2 carb kits) on payday. kinda thought that would be the case in the end just didnt wanna drop a bundle of $ if there was a cheap,easy alternitive fix.
 
You must log in or register to reply here.
Back
Top