• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Copper Exhaust

  • Thread starter Thread starter Anonymous
  • Start date Start date
A

Anonymous

Guest
Has anyone seen or experimented with using copper tubing for exhaust headers and pipes?
 
temp

temp

Wouldn't last, the heat would ruin them in no time, as well they'd be too soft to have any strength. Would discolor in no time too....Mike
 
I agree real copper wouldn't work well at all for the reasons given.

Can you get a copper-colored powder coat or high-temp paint? You might not be able to polish it, but it would probably look really neat.

In world of choppers, brass and copper are starting to turn up here and there as a more interesting contrast to all that furshlugginger chrome.
 
No offense to your knowledge,
but copper can withstand enough heat to weld to steel. In fact I have to work from the copper to the steel to make them blend. I wouldn't think that the exhaust temps would rise more than four to five hundred degrees at the heads. Since he copper wouldn't be soldered it would be welded it shouldn't come apart at the seams.
 
I agree, copper would be usable as an exhaust material,BUT it would discolour something chronic and you need to remember it is very soft. It is not a good choice in my opinion.
Dink
 
It makes an interesting fuel tank though. Pipe guards, fenders, you name it.

Just ask Jesse James :)

Check it!



IMG_7228.JPG
 
If you decide to stop polishing, the pipes would look pretty neat with a verdigris patina.

Might take a couple of years in the weather, unless you do it with acid or a coating.

The melting point for pure iron is around 2,800 degrees F, while pure Copper is just below 2,000 degrees F, both far above normal exhaust temps. Both are subject to considerable variation, depending on the alloy.

Copper is a far better conductor of heat, making it hard to weld. I believe it also expands more than steel when heated, which could be problematic. And how would copper (or a copper alloy) stand up to vibration? It seems that it would fatigue and break pretty quickly, but there may be alloys that get around this.

I think keeping the copper polished would be the biggest nightmare. Even steel pipes need to be coated with chrome so that they have some degree of corrosion resistance when heated. Is there some similar coating for copper, or a copper-colored chrome coating?

Think about copper-clad pots and pans -- they withstand the heat and corrosive effects of various foods, but keeping them looking presentable is a nightmare.

Sounds like some brave GS-er needs to step up and offer up a spare Honda or something as a laboratory rat...
 
I'm not certain about this, but I seem to recall from my schooldays that the reason you don't use copper pipe as an exhaust system is because the exhaust gases chemicaly react with the copper to produce a really toxic gas. I think the copper is the catalyst in this reaction.
 
hardens

hardens

As well, copper work hardens and would eventually get too brittle....MIke
 
Recently I got some pipe cromed for a bar foot rest, I chose a copper finish and was astounded at the result, it was exspensive but looked like the steel pipe was made of copper, I reallywouldnt know how it would stand up to heat though, it did look very cool and I was thinking of getting my spare engine outa cases done in the copper finish
 
Exhaust gas temperature at the head is 11-1200 deg F. It can be as high as 1400 F if youre running a bit lean.


Earl

GSinTX said:
No offense to your knowledge,
but copper can withstand enough heat to weld to steel. In fact I have to work from the copper to the steel to make them blend. I wouldn't think that the exhaust temps would rise more than four to five hundred degrees at the heads. Since he copper wouldn't be soldered it would be welded it shouldn't come apart at the seams.
 
Hi Guys,

I've seen the American Chopper boys build a copper bike on the telly. They ''simply'' had the headers and exhaust copper-plated. Strong carrier that withstands exh. gasses + cool copper look.

See http://www.orangecountychoppers.com/themes.php ''Statue of Liberty bike''

Greetings, Marco.
 
Paul said:
I'm not certain about this, but I seem to recall from my schooldays that the reason you don't use copper pipe as an exhaust system is because the exhaust gases chemicaly react with the copper to produce a really toxic gas. I think the copper is the catalyst in this reaction.

You went to the same school I did! I had a Hilman Imp fail an MOT for this exact reason about 20yrs ago... CJ
 
Back
Top