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APE pods are half the price of K&N. I have them on my '82 11e, and they perform and look great
And mine also started to pull the front up after it was jetted for the pods.
Might try the Ape brand, apparently look alike K&N's and maybe just as good. Never used them personally, supposedly a bit cheaper.
If you go back to a stock airbox, you'll loose the stage-3, unless it came with stage one. So more carb fussing either way and what if
all the carb boots are stiff and shrunken, be more then a set of decent pods.
If motorcycle maintenance is too expensive, why did you buy an older motorcycle?
Thank you. What jets and needle settings did you end up with?
I was afraid you were going to ask that. When I tried to extract that info from my tuner for the benefit of this site, he said, "You paid hundreds of dollars for that work. Why would you want to give it away?"
I explained to him that really no one here is geographically situated to be his customer. He said it wouldn't even matter because every bike is different.
I never did find out, but I can't fault his work. I'm just here to tell you not to believe the many pod haters on this site who will tell you it will never run as good as it did with the stock airbox. Mine starts and runs beautifully, pulls to redline without a single cough or stutter. And it only started to pull the front wheel off the ground after the pods and jetting.
I recall he said he got it right in three or four tries, all on the dyno, no road testing. I also think he said there was something required that isn't included with the Dynojet kit.
Good luck and don't settle for less than perfect. It's doable.
With K&Ns installed I went back to DynoJet basic settings and also checked the adjustment screws and behold, all is well now. Why, because the adjustment screws for 1 and 2 were way out. I'm the only one who has touched the bike so it had to be me but I sure don't remember opening them up like that. Especially without matching them all up. Another lesson.
I am also on a forum for ZRX1200's. Those guys use Ape brand pods all the time with good results. Check the fuel/float level very carefully and you can also move it around and get different results also.Might try the Ape brand, apparently look alike K&N's and maybe just as good. Never used them personally, supposedly a bit cheaper.
If you go back to a stock airbox, you'll loose the stage-3, unless it came with stage one. So more carb fussing either way and what if
all the carb boots are stiff and shrunken, be more then a set of decent pods.
Hope you bumped up the Pilot jets to 47.5
I have not changed the pilot jets. In the DJ instructions for kit #3133, they reference their pilot jet DH160 to be used to lean out the bottom end if you are experiencing a loss of fuel mileage or the bike starts without the choke. It does not start without the choke but it is close. I don't have any time on the bike to check the mileage yet. I do have the DH160s. Would they be similar to the 47.5s?
The DJ instructions are not exactly correct. If you have pods and 4:1 you need to change the pilot jets and no that is not an air jet. If you bike is bone stock other than the pods/ipe then you could start with the DJ132 (equivalent to Mikuni 122.5) but I think Bill (Chef1366) generally starts with the DJ138(Mikuni 127.5) if anything has been done to the motor (like cams).
OK well I'll have to acquire the other jets because all I have are the DJ160s. Also I don't know what has been done to the motor but the compression is notably higher that my other bikes.
Also I'm going to post another question for you over on electrical.
You absolutely need the DJ needles because the taper of the needle is suited to the 4:1 scavenging v.s. 4:2 (with little). Based on experience by several 1100 owners (including me) you have to change the stock 45 to 47.5 Pilot jets.
The DJ138 is safe but could be a little rich. You should start in the middle on the needle and go from there. I don't recall the air jet. It doesn't make much difference or is the last thing you would do if at all.
I assume everything else has been gone through (carbs clean, balance carbs, float height, valves adjust and electrical voltage to the coils, timing).
You know how to tune CV's?
http://www.factorypro.com/tech_tuning_procedures/tuning_carbtune,CV,high_rpm_engines.html