• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Need help putting bike back together.

  • Thread starter Thread starter paintmann111
  • Start date Start date
Where the pictures good enough to answer my question? I could take more if needed tomorrow after work.
 
I figured out where everything goes except for the front hose (hose facing the front of the bike). Any clues?
 
So I guess the front part doesn't require a hose, however now I have a massive gas leak, which looks like it is coming from the #3 carb. The leak starts with the tank on prime, and also when the bike is being started with the fuel selector on the normal setting. I think it may be a cracked carb bowl gasket...

However, I did hear it run for about 15 secs, so it does work!!!!!!!!!!!!!!!!!
 
Last edited:
3 hoses

3 hoses

Ok...the hose on the right side of the tank isn't a fuel line. That one is just a drain for the fuel gage sending unit. In case that seal leaks fuel won't run down onto the engine. That line doesn't connect to anything but hangs down behind the engine.

On the left side is the petcock. One line (smaller of the two) is the vacuum. It connects to a nipple on the #2 carb. It's that vacuum that allows the fuel to flow when the engine is running. Fuel should never flow through that line. Only air.

The bigger of the two on the petcock connects to the fuel supply inlet on the carbs. This it a small pipe between the #2 and 3 carbs. Be sure you connect to the supply in the middle. There are vent/overflow drains between 1 & 2 and between 3 & 4. These just go over the air box and connect to nothing.
 
Its all put back together now and it runs!!!!!!!!!!!!!!!! I took it for a spin, which left me with a question...

My idle when I first start it with full choke is around 2k-3k, not bad. As the bike warms the idle increases so I lower the choke, the bikes rpm drops accordingly. However, after the bikes choke is all the way in, it continues to climb and stays at about 4,000 rpms. I if I put the choke on it increases even more. This leads me to believe its receiving to much fuel. Now for the question...

If the bike is getting to much fuel, could it be that the air/fuel mixture screws are set to far out? I think I have them all set at 2.0, should I turn it down to 1.5? The bike is all stock with a 4-1 kerker exhaust. Also, could it be my idle knob is turned to much? Which way to lower it, and I thought it only controlled one carb anyways...??? The carbs where all bech synched, so I know its going to run rough, but jesus its way off. When I bench synched my katana's carbs it was harldy off when I used my carbtune pro.
 
Last edited:
Back
Top