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Removing air filter box

  • Thread starter Thread starter owenmybro20
  • Start date Start date
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owenmybro20

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Took off my carbs today on my 1981 GS450L and decided to buy the K&N air filter pods. I am attempting to remove the old airbox and having a hell of a time. Any tips?
 
On my 450 with the engine out the airbox just comes right out. Maybe the Ls are different.
 
It's a matter of twisting, pulling, cursing, etc... It does help if the battery is out, any other bolts and stuff out of the way too.

I swear Suzuki welded the frames around the airbox on these 450's.
 
Took off my carbs today on my 1981 GS450L and decided to buy the K&N air filter pods. I am attempting to remove the old airbox and having a hell of a time. Any tips?

Pods.. Pods..ooo :eek: Good luck with those.. I'm assuming you've read the various 'Pods' threads and are prepared for weeks of mucking about with jetting etc..
 
Pods aren't so bad if you've got a good baseline running bike to re-jet from. The airbox comes out easily if you remove the rear wheel and the plastic splash-guard/fender thingy directly in front of the rear wheel. Then slide the airbox straight back.
 
On my bike (1982 1100e), it's relatively easy to remove the airbox...if you cut the frame off with a sawzall! :eek:
 
Pods.. Pods..ooo :eek: Good luck with those.. I'm assuming you've read the various 'Pods' threads and are prepared for weeks of mucking about with jetting etc..

Why do people freak out and warn of the impending apocalypse when someone says they are switching to pods? Jetting these bikes is not rocket science, it simply requires a bit of patience and the willingness to spend the time to do it right using a methodical step by step approach.

If anybody thinks jetting a GS for street use is hard they should never try jetting one of the old air cooled 2 stroke race bikes for track use. Now that is fussy work with an extremely small window for success.


Mark
 
Air Box removal

Air Box removal

I used a drill and "swiss cheesed" the air box on my gs750e...took me 3 hours...

Having a few cold beers helped the process as well...

Good luck!
 
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