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Replacement 1st Gen Turn signal controller

Putzing with it as I can. What I really need to do is see if I can separate the potted board from the original TSCU's housing, then we'll know if the 'self cancel' version of this will fit.
 
That device sure looks like it could be an external variant of what Andre mounted inside the LED flasher, or something quite similar.
(not asking for details just stating what I see)


I asked Robert Barr if he would post up the details to his replacement unit. His looks like it will have the lowest parts count and might be the best solution going so far. But if not, this one is quite far along in the process. :)

Decided to go with OSHpark's board service rather than the usual 'China mart' boards as they are made in the USA.
 
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Nice work Dale. The breath of your knowledge is remarkable. Very few people could get something like that working. Hope your self cancel version works as well.

Good luck
 
Thanks Ed for the kind words. It's been a delight trying to work out the the details. There is so much I've forgotten over the years. Kind of nice to pick it back up once again.

I'm confident version 2 will work just as well. :)
 
That device sure looks like it could be an external variant of what Andre mounted inside the LED flasher, or something quite similar.
(not asking for details just stating what I see)

I did study what Andre has done and simply looked for an alternative implementation that did not involve modification of such a cheap off the shelf item.

The solution was to embedded the conversion between old and new flasher in the harness and make it transparent.

Basically the original 3 prong Suzuki flasher wants a ground to disable the flash and the new flashers want a +12V to disable ( i think; what ever it is opposite).

The mod inverts that.
 
Updated the first post to reflect proposed changes to date.

This is what it would look like with a micro controller. I did not quite follow the output drivers so it might be simplified as well. I don't really see the need for the trannys for a micro-controller.


TSCU_replacement_zpsbc32dd45.jpg
 
Unfortunately I didn't feel like sitting down trying to wrap my head around coding a micro controller. Maybe someday when I have the time I will. I've had wallowgreens's (Martin) diagram, artwork and code for two years now, then there is Robert Barr's pic solution so here I am cranking on what I know, a hardware based solution. :)
 
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Unfortunately I didn't feel like sitting down trying to wrap my head around coding a micro controller. Maybe someday when I have the time I will. I've had wallowgreens's (Martin) diagram, artwork and code for two years now, then there is Robert Barr's pic solution so here I am cranking on what I know, a hardware based solution. :)

If Martin used a small controller then that would be the easiest thing to reproduce. Assuming he has a working unit( he told me in the end he just did it for himself) then just reproducing they design would be easiest. Certainly would be easier to produce and test.
 
What would be the easiest and quickest to produce at this point would be Mr Barr's picaxe solution.

Neither here nor there at this point. Going forward with this.
 
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Hey Jim,

What's your point with continuing to hound Dale? You said your peace so time to let it be.
 
Although I may disagree with Jim from time to time, I do listen to what he has to say.

Jim, if I don't know what component to use, I tend to use a bit of over kill. For example, those P-channel MOFETs are rated 27A. Very much over kill for two signal lamps that draw 2.86A.
Another example of what I'm using. http://www.ebay.com/itm/111314996551?_trksid=p2055119.m1438.l2649&ssPageName=STRK:MEBIDX:IT ($.08 ea Vs $.19)

I really wouldn't worry to much about it as I use what I can find on the cheep even if it is overkill. I've already planned on down sizing the P-channels to FPQ17P06's which are $.65 each instead of $1.21. I found the PK6E's for $.32 each and they are rated 15kV air and 8kV contact. :D
 
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Hey Jim,

What's your point with continuing to hound Dale? You said your peace so time to let it be.

Ed,
That is a pretty broad brush your wielding there, I would ask "Don't you think", but obviously you don't so I'm telling you such.

I can't really know why Dale is posting schematics, but I can only gather it is to invite comment. Now while I certainly don't have the time or inclination to get involved with his design, there are some things of mild and curious interest to me and of those things I have commented.

I will not ask you to explain your intents (I presume to protect Dale), but I will tell you in no uncertain terms, that your bias to assume that I am goading, hounding or otherwise harassing Dale is a direct reflection of you own biases and not due to any actions of mine.

Jim
 
As there are a few members who are into electronics on this board, I did post the schematic at least in as small part to invite comments and for those who care to follow along, just see what I'm doing as the work progresses.

I may fall flat on my face with this, But it will one heck of a ride. :D
(I doubt I'll fail)
 
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