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Sticky Throttle

  • Thread starter Thread starter kcgs1000
  • Start date Start date
K

kcgs1000

Guest
Good Morning, I am a new member here and have a new project that I need a little advice on. I have a 1978 GS1000 that needs a fair amount of work. It didn't come with throttle cables but does have a grip from an 1100 as well as many other 110 parts. I received my new cables yesterday and did my best to install them without having seen how they were routed etc. I believe they are now as intended. The length and fit seem to be good but there is no snap back at all. In fact I have to twist back to return to idle. The new cables were free and correctly functioning before installation and there is plenty of strength in the carb springs. Is there a lube for the throttle? Should it not be lubed?
 
Is there a little bit of slack in both cables? The throttle should twist just a little bit before anything happens? Too tight will make them stick.
 
Let me note that with the control switch top removed, it will snap back. Is it possible the new cable nuts are slightly too big and are binding inside the housing? Seems to be the only place where it hangs up.
 
They are actually not quite snugged up yet. I didn't get to adjusting them fully yet because of the binding.
 
something is not installed correctly....perhaps the routing on the throttle end, is the wire in the grove as it should be, the only lube typically used is on the wire on the inside of the cable, nothing around the grip or throttle body itself. did you take up the slack of the inner wire at the carb end ?

sounds like your binding somewhere on the grip/throttle tube, now as I read your other comments

Welcome to the site

and go here for lots of useful stuff....

http://members.dslextreme.com/users/bikecliff/

.
 
Let me note that with the control switch top removed, it will snap back. Is it possible the new cable nuts are slightly too big and are binding inside the housing? Seems to be the only place where it hangs up.

What cable nuts?
 
unscrew the cables slightly from the housing just enough so the throttle doesn't bind anymore,before nipping up the lock nuts.
 
Thanks for the welcome. By nuts I mean cable ends. Everything works fine until I place the top of the control back on the throttle housing. The cables seem to be in their proper slots and will work and snap back. Once I put the top of the housing back on, then it binds.
 
How do we know that Max did not say that and had you do the typing? :-k

.
ermmmmmmm......dammit. ok ive been rumbled :oops:
my apprentice did help me out a little on this one :D
he just cant quite get his paws right on the keyboard yet, but he is getting better!
 
We're going to need a picture of this "apprentice".

ok...:D

img001.jpg
 
The switch body is binding, so take and wrap the bars with a few layers of masking tape and reinstall the swtich over it. This will space the 2 halves just a bit. Trim the tape off the bars around the switch housing after your done


And to Gatekeeper...the channel the throttle grip runs in inside the switch housing gets greased as well.
 
Thanks for the thread high-jinx, enjoyable. It's the cable ends. I just took the cables out and there is plenty of free play. I'm going to try and sand them down to fit a little better and a little lube inside.

Thanks
 
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