• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

wiring sleeve

mrhedges

Forum Mentor
Past Site Supporter
I had to rewire my clocks and now everything works! This is a stupid questions but I searched to forums for an answer. What do ya'll wrap the wires in? Do you use some type of flex sleeve similar to cars? What size do I get?
 
I've used flex sleeve cannibalised from wrecked cars for areas like the steering stem.
As built they were tape wrapped.
Avoid the self amalgamating stuff as it makes a sticky mess if you ever have to go back.
The main idea is to stop rubbing so securing it is at least as important.
I would use the flexi with caution as if it's loose you could be provoking what you set out to avoid.
 
My go-to sources for electrical bits. Pay ATTENTION to the minimum order instructions.

http://www.vintageconnections.com/Products/Sleeving-and-Wrap
http://www.cycleterminal.com/sleeve-tubing.html

I didn't see sleeving on EB's site, but if you need other stuff...
https://www.easternbeaver.com/Main/main.html

Also a few goodies at Cycle Recycle II; they're local to me.
https://newmotorcycleparts.net/electrical/connectors.html


Suzuki mostly used a combination of sleeving and vinyl tape. I usually use Scotch Super 88 electrical tape. It's available anywhere, and it's stretchier and far higher quality than the generic stuff and not nearly as likely to turn into a gooey runny mess.

I'm sure someone will be along shortly with an even better option.
 
Spirap for me. The proper stuff, not the cheap crap that's sold on ebay - that's ok if nothing else is available, but preferably not.
I just scored a lifetime supply as ex-mil surplus - very high quality indeed.
My (or someone else's) taxes at work.
 
Spirap for me. The proper stuff, not the cheap crap that's sold on ebay - that's ok if nothing else is available, but preferably not.
I just scored a lifetime supply as ex-mil surplus - very high quality indeed.
My (or someone else's) taxes at work.

On a similar note, the stuff used for aircraft generally gives me that contented feeling that whatever else may go wrong today, it won't be my wiring. Probably.
https://www.aircraftspruce.com/categories/aircraft_parts/ap/menus/el/tubing.html

The one exception is those heat shrink solder sleeves. These are somewhat expensive (not a big deal at low volume, but you do need to use up several to get some practice before deploying them for real) and in many real-world situations it can be impossible to get the even heating needed to melt the solder correctly for a reliable connection. There's a very fine line between melting the solder and overheating the plastic.

The second issue is that these are not appropriate for high-current connections and/or high heat locations. Specifically in our bikes, stator connections. These carry a lot of current relative to the wire size and they can be very close to the engine, so low-temp solder could re-melt.


Also, "marine grade" is widely misused as a marketing term, but actual marine grade wire and components are a large cut above the crap at the auto parts store.
 
Back
Top