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    Cam journal wear

    I am rebuilding a head for my 1980 gs1000G. When I removed the cam caps I noticed some scoring, attached is the worst one.

    Is this serviceable? Can I give it a little rub with some emery or sand paper?

    Cheers

    John


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    #2


    Response's coming.

    I'll wait...
    (Not enjoying the flaming parties of late.)

    Comment


      #3
      I did a quick search, but I needed an opinion on "my" cylinder head.

      Nothing jumped out at me during the search to answer my query.

      Comment


        #4
        is the cam scored as well? if not then buy a new cam cap, or a decent second hand one.
        personally i would carefully dress it up and run it, making sure you have good oil feed to the head and there is nothing untoward up there that caused the scoring in the first place
        1978 GS1085.

        Just remember, an opinion without 3.14 is just an onion!

        Comment


          #5
          I'd measure the cam to journal clearance with plastigage. Half the journal looks okay so if the wear isn't too bad you may be okay.

          Oh, and you should not attempt to swap around cam caps unless absolutely necessary. The caps are line bored to the head and should stay as a matched set with the head.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            #6
            with scoring like that plastigage will not give you an accurate result. what should the clearance be if measured accurately?
            1978 GS1085.

            Just remember, an opinion without 3.14 is just an onion!

            Comment


              #7
              As long as there are no raised bits where it's scored and the cam isn't toast that'll be alright. I've seen way worse run ok.
              79 GS1000S
              79 GS1000S (another one)
              80 GSX750
              80 GS550
              80 CB650 cafe racer
              75 PC50 - the one with OHV and pedals...
              75 TS100 - being ridden (suicidally) by my father

              Comment


                #8
                Cam itself looks good, so I think I will run it as is seeing this is the worst one and only on one side.

                Maybe an opinion from Ray or Chef will cement it for me.

                The more positive opinions the better eh?

                Comment


                  #9
                  As stated above,..you should be ok as long as there are no raised burrs. Small grooves hurt nothing and actually hold oil which is good. you said the cam looked ok so I think you are good. Use a wheel cylinder hone and a variable speed drill with the cap torqued down and turn S L O W L Y . oil while turning . You only want to clean it up and not remove any material. I have used this method on aluminum overhead cam auto engines where the cam has seized completely . An easy fix. After the hone clean up, install camshaft with caps torqued. Cam should rotate easily and smoothly with no tight spots. No valves of course.

                  Terry
                  Last edited by headsbikesmopars; 05-13-2012, 05:07 PM.
                  1980 Suzuki GS550E, 1981 Suzuki GS 1100EX all stock, 1983 Suzuki GS 1100EX modified, 1985 GS1150E, 1998 Honda Valkyrie Tourer, 1971 Kawasaki Mach lll 500 H1, 1973 Kawasaki Mach lV 750 H2.

                  Comment


                    #10
                    Thanks guys, great replies. This is my first head rebuild and a can't wait to see how it turns out. Got to clean everything, lap the valves, new valve stem oil seals, run all the threads.........

                    Comment


                      #11
                      Two things to check: Oil pressure and oil supply to that journal.
                      NO PIC THANKS TO FOTO BUCKET FOR BEING RIDICULOUS

                      Current Rides: 1980 Suzuki GS1000ET, 2009 Yamaha FZ1, 1983 Honda CB1100F, 2006 H-D Fatboy
                      Previous Rides: 1972 Yamaha DS7, 1977 Yamaha RD400D, '79 RD400F Daytona Special, '82 RD350LC, 1980 Suzuki GS1000E (sold that one), 1982 Honda CB900F, 1984 Kawasaki GPZ900R

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                        #12
                        Will do.

                        I guess I can blow some compressed air through the oil galleries.

                        Cheers

                        John

                        Comment


                          #13
                          Everyone has an opinion so here's mine. Measure the cam journal first, then if it's within spec's, go ahead and plastigage the cam journal.

                          If you can find an old timer with a bearing scraper you can borrow, you might be able to remove any high spots, if there are any that is, without resorting to a light hone of the bore.

                          Last edited by rustybronco; 05-13-2012, 10:10 PM.
                          De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                          http://www.thegsresources.com/_forum...35#post1625535

                          Comment


                            #14
                            Originally posted by 7981GS View Post
                            (Not enjoying the flaming parties of late.)
                            Only tried to correct erroneously given information.

                            On the other hand, trolling cannot be tolerated.
                            Originally posted by 7981GS
                            I'll let someone much more knowledgeable than me reply.
                            PM sent.

                            Eric
                            Originally posted by 7981GS
                            Now, to the facts. Pictures don't lie, people do.



                            Is it just me or can you almost "hear" the "experts" leaving the thread?


                            People with zero actual personnel experience shouldn't be giving advice. Or should they?
                            De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                            http://www.thegsresources.com/_forum...35#post1625535

                            Comment


                              #15
                              Has anybody here done, or know of a refurb of this problem yet? because as time goes on and heads get scrapped for what is a theoreticaly a simple fix, ie; shell bearings we're going to run out.
                              As Nessism says the cam bearings are all matched pairs. the number of times I've seen on ebay heads without caps or vers visa.
                              sigpic

                              Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

                              Comment

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